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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 626 (from 1991 to 1998, the year of issue)

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Mazda 626
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Mazda
626
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Maintenance
Engines
Petrol engines (1,6 and 1,8 liters)
Gasoline 4-cylinder engine (2 liters)
Gasoline engine V6 (2,5 liters)
A partition of engines (1,6 and 1,8 liters)
Introduction
Specifications
Repair work without dismantle of the engine from the vehicle
Engine Overhaul
General remarks
Alternatives
Removing the engine - methods and safety precautions
Disassembly
Check Engine
Removing and installing engine
Preparation for a partition
ENGINE OVERHAUL
A partition and check of a head of cylinders
Valve Repair
Assembling the cylinder head
Removal of pistons and rods
Removing the crankshaft
Check and clean the cylinder
Honing cylinders
Check of pistons and rods
Checking crankshaft
Check of radical bearings and bearings of rods
The order of assembly of the engine
Installation of the piston rings
Installing the crankshaft
Installing the crankshaft rear oil seal
Installation of pistons and rods
Start the engine after repair and running
Bulkhead engine (2.0 liters and 2.5 V6)
The diesel engine of 2.0 liters
Systems of an electric motor
Heating and ventilation
Fuel system
An exhaust system
Transmissions
Coupling and semiaxes
The brake system
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Tips and Tricks
 


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Disassembly



The easiest way to disassemble the engine and producing all kinds of work on a portable stand. Before installation of the engine on the stand is necessary to remove the flywheel with the coupling mechanism.

If you stand there, then disassemble the motor can be strengthened it on a strong workbench or on the floor. At dismantling without the stand be very cautious during manipulations with the engine.

If the engine will give for repair, it is first necessary to remove all units to establish them subsequently precisely in the same manner as at independent major repairs. These units include:

- The generator and arms;
- Of reducing emissions;
- The distributor of ignition, a candle and high-voltage wires;
- Thermostat with housing;
- water pump;
- carburetor;
- Inlet and exhaust manifolds;
- oil filter;
- fuel pump;
- Details of the suspension of the engine;
- A flywheel with the coupling mechanism.


A warning

When removing from the engine of hinged units, with special attention concern those details that may be required when installing the engine or auxiliary installation. Put labels on linings, gaskets, spacers, shafts, washers, nuts, etc., To install them in the same position.


If the block of cylinders of an incomplete complete set, ie cylinder block with established crank mechanism and piston group, you should also remove the cylinder head, oil sump and the oil pump. The list of details subject to removal is determined by the accepted variant of repair.

If you plan to carry out a complete overhaul, the engine should be completely dismantled and removed parts of the engine in the following order:

- Cover the toothed belt camshaft;
- toothed belt;
- The cylinder head cover;
- Front and back covers;
- Cylinder head and camshaft;
- Oil pan;
- oil pump;
- Connecting rod and piston group;
- crankshaft.

Before dismantling and performance of procedures of major repairs will need the following tools and equipment:

- A standard set of tools;
- Small office or plastic bags for storage of parts;
- A staple to remove residual gasket;
- Scan to countersink;
- Shock stripper;
- Micrometers;
- Dial indicator with mounting system;
- The adaptation for compression of springs;
- A device for honningovaniya cylinders;
- Tool for cleaning piston ring grooves;
- Electric;
- A set of taps and dies;
- Wire brushes;
- solvent.





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