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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

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Mercedes-Benz W163
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Mercedes-Benz
W163
Introduction
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Current care and maintenance
Engine
Check the compression pressure in the cylinders
Checking the engine by means of the vacuum gauge
Replace accessory drive belt and its tension elements of the mechanism
Petrol models
Removing and installing engine
Removal and installation of covers of timing
Replacing the gas distribution chain
Removal and installation of components of timing
Setting up the base camshaft
Checking the reference position of the balancing shaft (only engines Series 112)
Removal and installation of components of timing
Removal and installation of a head (s) of cylinders
Removal and installation of the inlet pipeline
Removing and installing exhaust manifold
Removal and installation of the end cap, replacing crankshaft rear oil seal
Removing and installing vibration damper / belt pulley
Removal and installation of a flywheel / drive disc
Removal and installation of supports of the suspension of the power unit
Service lubrication systems
Diesel models
System of cooling, heating and air conditioner
The power supply system and exhaust
Systems of an electric motor
Manual box of a gear change
The transmission automatically processed
Transmission Line
Brakes and auxiliary systems
Suspension and steering
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Removal and installation of supports of the suspension of the power unit



Details of installation of a back support of the suspension of the power unit (all models)


PERFORMANCE ORDER

  1. Details of installation of a back support of the power train to the models equipped with engine series 111, shown in the illustration, which includes all the links in the text.
  2. Support the engine.
  3. Remove the rear crossmember landing power unit (5).
  4. Remove the pillow supports the suspension of the power unit (1).
  5. Installation is in the reverse order.

Front support

Details of the installation of the front suspension towers of the power unit (models equipped with engine series 111)


PERFORMANCE ORDER

  1. Details of the installation of the front suspension towers of the power unit on the models equipped with engine series 111, shown naillyustratsii, which includes all the links in the text.
  2. Drain the cooling system (see chap. Current care and maintenance).
  3. Remove the expansion tank (8) of the cooling system.
  4. Remove the cooling fan assembly with the viscous coupling.
  5. Remove the bolts of the front feet (5.1 and 5.2) the power train to the vehicle frame.
  6. Connect to the winch motor.
  7. Post powertrain and remove the cushion of the front feet (5.1 and 5.2).
  8. Installation is in the reverse order.

Pillow left support is marked on the front side of the blue label, right - green.

M112

Rear support

The design and location of the back support of the power unit are similar to those described above for models equipped with engine series 111.

Front support

Details of the installation of the front suspension towers of the power unit (models equipped with engines 112 series)


PERFORMANCE ORDER

  1. Details of the installation of the front suspension towers of the power unit on the models equipped with engine series 112, shown naillyustratsii, which includes all the links in the text.
  2. Disconnect the negative wire from the battery.
  3. Remove wheel arch lockers protection (1).
  4. Remove the engine cover.
  5. Remove the air cleaner (2).
  6. Remove the cooling fan assembly with the viscous coupling.
  7. Remove thermofilter (3) mounting the fuse box relay.
  8. Give nuts (4) from the supports (5).
  9. Connect to the winch motor.
  10. Give nuts (6) and remove the protective shields pillows of support (7).
  11. Post the engine and remove the cushion supports (5).
  12. Installation is in the reverse order.

Left side support

Details of installation of the left side support the suspension of the power unit (models equipped with engines series 112)

1 - Compressor K / V
2 - The support of the power unit

3 - Bolt


PERFORMANCE ORDER

  1. Details of installation of the left side support the suspension of the power unit on the models equipped with engine series 112 shown in the illustration, which includes all the links in the text.
  2. Remove the front engine mount support (see. Above).
  3. Remove the accessory drive belt (see chap. Engine).
  4. Remove the compressor K / V (1).
  5. Otboltite left support (2) from the crankcase and remove it from the vehicle.
  6. Installation is in the reverse order.

Right lateral support

Details of installation of the right lateral support suspension of the power unit (models equipped with engines series 112)

1 - The support of the power unit
2 - Bolts

W11 / 5 - Earthing engine / body


PERFORMANCE ORDER

  1. Details of installation of the right lateral support suspension of the power unit on the models equipped with engine series 112 shown in the illustration, which includes all the links in the text.
  2. Remove the front engine mount support (see. Above).
  3. Otboltite engine ground bus W11 / 5.
  4. Otboltite right support (1) of the crankcase and remove it from the vehicle.
  5. Installation is in the reverse order.

M113

Rear support

The design and location of the back support of the power unit are similar to those described above for models equipped with engine series 111.

Front and side supports

Details of the installation of the front suspension towers of the power unit (models equipped with engines of series 113)

1 - Connection sleeve
2 - Resonator
3 - Build the fan with viscous coupling
4 - Fan housing
5 - Bolts fan shroud
6 - Accessory Belt
7 - Vozduhootboynik
8 - Compressor K / V
9 - Lockers
10 - Baffles

11 - thermofilter
12 - Nuts
13 - Left lateral support
14 - Right lateral support
15 - Nuts
16 - Protective shields pillows
17 - Fixing screws
18 - Pillow front support
W11 / 5 - Earthing engine / body


PERFORMANCE ORDER

  1. Details of installation of forward and side supports the suspension of the power unit on the models equipped with engine series 113, shown in the illustration, which includes all the links in the text.
  2. The order of performance is virtually identical to the same as described above for models equipped with engines 112 series.





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