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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Nissan Sunny (from 1991 to 1997, the year of issue)

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Nissan Sunny
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Nissan
Sunny
Instructions
Maintenance
Engines
The petrol engine of 1.4 and 1.6 liters
Kinds of repair without dismantling the engine from the vehicle
Technical data
Compression
The order of installation of the piston of 1st cylinder at top dead center of the compression stroke
Cylinder head cover
The crankshaft pulley
The cover of a chain drive of cam
Chain drive camshafts
Tensioners and idlers chain drive sprocket
Gaps in the valve operating mechanism
Camshafts and tappets
Cylinder Head
Sump
Oil pump
Seals, crankshaft
Flywheel
Engine mount details
Dismantle and engine major repairs
The petrol engine of 2.0 liters
Diesel engine
Cooling
Heating and ventilation system
Fuel and exhaust system
The system of the engine is started
Coupling
Transmissions
Axles
Brakes
Suspension and steering
Body
Electrical
 


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Technical data



Engine (general information)

Designation
GA
Engine code:
- Carburettor engines
GA14DS, GA16DS
- Injection engines
GA14DE, GA16DE
Working volume of cylinders:
- GA14
1392 cm / cu
- GA16
1597 cm / cu
Bore
76,00 mm
GA14
76.0 mm
GA16
73.6 mm
Stroke:
- GA14
88.0 mm
- GA16
81.8 mm
The direction of rotation of the crankshaft
Clockwise (seen on the right side of the car)
Finding 1st cylinder
From the timing chain
Operation of the engine
1-3-4-2
Compression ratio:
- GA14DS
9.5: 1
- GA16DS, GA14DE and GA16DE
9.8: 1
The pressure of compression in the cylinders:
- Nominal value
13.2 kgf / cm 2
- The maximum permissible
11.3 kgf / cm 2
- The maximum permissible difference compression in the cylinders
1.0 kgf / cm 2
Camshaft and followers:
- drive
From Chains
- The number of poles
5
Camshaft end play
Standard:
- Carburettor engines
0.115 - 0.188 mm
- Injection engines
0.070 - 0.143 mm
Limit (for all motors)
0.20 mm
Dimensions cams
Inlet valves:
- Carburettor engines
39.880 - 40.070 mm
- Injection engines
39.380 - 39.570 mm
Exhaust valves (for all motors)
39.880 - 40.070 mm
The diameters of the camshaft bearing journals:
- Anterior cervical support (N1)
27.935 - 27.955 mm
- The rest of bearing journals (N2-5)
23.935 - 23.955 mm
The inner diameter of the camshaft bearings in the cylinder head:
- Support for the front neck (N1)
28.000 - 28.021 mm
- For the rest of the cervix (N2-5)
24.000 - 24.021 mm
The gap in basic necks of a cam:
- standard
0.045 - 0.086 mm
- Limit
0.15 mm
The beating of a cam:
- Standard
Not more than 0.02 mm
- Limit
0.1 mm
The outer diameter of the pusher
29.960 - 29.975 mm
The inner diameter of the plunger holes in the cylinder head
30.000 - 30.021 mm
The clearance between the pusher and the bore
0.025 - 0.061 mm
Valve Clearances
On the cold engine (*):
- Inlet valves
0.25 - 0.33 mm
- Exhaust valves
0.32 - 0.40 mm
Warm:
- for check:
??? inlet valves
0.21 - 0.49 mm
??? exhaust valves
0.30 - 0.58 mm
- To adjust:
??? inlet valves
0.32 - 0.40 mm
??? exhaust valves
0.37 - 0.45 mm

(*) The gaps in the valves are checked only on the hot engine. The pre-set regulatory clearances for the heated and cold engine. The gaps on the cold engine only checked before starting the engine after major repairs. After warming up the engine should be checked again clearances.

Lubrication system

Type of oil pump
Gear, driven by the crankshaft of the sock
Minimum oil pressure at the operating temperature of the engine:
- Idle
0.49 - 1.86 kgf / cm 2
- At 3000 rev / min
3.43 - 4.41 kgf / cm 2
The gaps of the oil pump:
- The gap between the driven gear and the pump housing
0.11 - 0.20 mm
- The gap between the driven gear and the gauge insert crescent
0.04 - 0.38 mm
- Gap between the pinion gear and the gauge insert crescent
0.04 - 0.30 mm
- Axial play of the driven gear
0.05 - 0.11 mm
- Axial play pinion
0.05 - 0.09 mm

- The gap between the end of the pinion gear and the oil pump cover

0.045 - 0.091 mm

Torque (in Nm)

Bolts cylinder head cover
4
Bolt crankshaft pulley
142
Bottom chain tensioner bolt
9
Nuts and bolts of lookout cap driven camshafts stars
5
Bolt intermediate camshaft sprocket
50
Bolts driven camshaft sprocket
115
Bolts pacifier lower circuit
16
Bolt the bottom axis of the shoe chain tensioner
16
Upper chain tensioner bolt
8
Bolts top pacifier chain - on cars of early releases
8
Nuts top guide - on cars of early releases
eleven
Bolts of covers of basic necks of a cam
eleven
Bolts cylinder head
The main bolts:
- 1st stage of tightening
29
- Stage 2 Tightening
59
Fully loosen the bolts and re-tighten the 3rd stage
- 3rd stage tightening
29
- 4th stage of tightening (tightening wrench with an angular scale)
Tighten on a corner 50 - 55 ?�
- 4th stage of tightening (tightening torque wrench without angle scale)
59 ?� 5
M6 bolts (fastening the cover of a chain drive to the cylinder head)
8
Nuts and bolts of the oil pan
8
Drain plug oil sump
35
Bolts spar powertrain
88

Oil pump:

- Screw the pump cover
5
- Screw the pump cover
5
- Screw the pressure reducing valve
50




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