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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Polo (from 1994 to 2001, the year of issue)

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Volkswagen Polo
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Volkswagen
Polo
General Information
Engine
Removing and installing engine
Disassembly and assembly of the engine
Cylinder head and valves
The pistons and connecting rods
Withdrawal
Measure cylinder bore
Check of pistons and rods
Measurement of working backlashes in the connecting rod bearing
The assembly of pistons and rods
Installation of pistons and rods
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Timing
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A steering without the amplifier
A steering with the hydraulic booster
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The assembly of pistons and rods



For the assembly of pistons and rods, do the following:
- When replacing the piston to make sure that all the pistons are of the same type;
- Pistons heated to a temperature of 60 ?� C (put in hot water). Choose a mandrel of suitable size, which can be inserted into the piston pin;
- To strengthen the hands lubricated finger inserted into the heated piston and connecting rod. Fig. 71 shows how to hold a finger. You must first be installed on one side of the thrust ring to be able to firmly press your finger to it;

Install the piston pin
Fig. 71. Install the piston pin




- The assembly of pistons and rods required to comply with the following recommendations:
1) The arrow on the piston crown (hand-drawn or embossed from the new pistons) should be towards the front of the engine (see. Fig. 58);

Marking the piston head before removing pistons and rods
Fig. 58. Marking the piston head before removing pistons and rods




Connecting rod bearing
Fig. 60. Connecting rod bearing




2) the tides on the connecting rod and the bearing caps (see. Fig. 60) must be turned in the direction of the crankshaft pulley;
3) designate numbers of cylinders (see. Fig. 59) on the connecting rod and bearing cap should be consistent with each other;

Marking bearing caps and connecting rods before their removal
Fig. 59. Marking of the bearing caps and connecting rods before their removal




- Set on the other side of the piston second snap ring and ensure the reliability of its landing;
- Check that the piston after the assembly was free to bend in different directions;
- Set using forceps to mount piston rings, piston ring grooves (see. Fig. 63). Compression piston rings can be confused so before installing pay attention to their cross-section. In addition, these rings have on one side the designation ?�Top?� or ?�Oben?�, after installation of the ring is to be seen from the bottom side of the piston.


Removing the piston ring by means of special grippers intended for mounting
Fig. 63. Removing the piston ring by means of special grippers intended for mounting








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Measurement of working backlashes in the connecting rod bearing
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Installation of pistons and rods

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