add to favorites contacts sitemap
REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Polo (from 1994 to 2001, the year of issue)

general info. full specifications. diagnostics. hints. tips. tricks
Volkswagen Polo
Home
 
Volkswagen
Polo
General Information
Engine
Removing and installing engine
Disassembly and assembly of the engine
Cylinder head and valves
The pistons and connecting rods
Withdrawal
Measure cylinder bore
Check of pistons and rods
Measurement of working backlashes in the connecting rod bearing
The assembly of pistons and rods
Installation of pistons and rods
Cylinder block
Crankshaft and main bearings
Timing
Exhaust system (OG)
Greasing system
Cooling
Fuel-injection systems
Ignition system
Coupling
Manual transmission
The drive wheels
A steering without the amplifier
A steering with the hydraulic booster
Front suspension
Rear suspension
Brakes
Electrical
Heating and ventilation system
Automatic Transmission
Applications
 


Hit Counter by Digits


print page printable version

Withdrawal



The pistons and connecting rods are pushed upward from the crankcase with a wooden hammer handle after removing the connecting rod bearing caps and bearing shells. Before carrying out this work should be familiar with the following recommendations:


Marking the piston head before removing pistons and rods
Fig. 58. Marking the piston head before removing pistons and rods



- Each piston and its corresponding rod must be specified cylinder number from which they were removed. This is best done with paint on the bottom of the piston (Fig. 58). In addition, applied to the piston head arrow pointing toward the front of the engine;

Marking bearing caps and connecting rods before their removal
Fig. 59. Marking of the bearing caps and connecting rods before their removal




Connecting rod bearing
Fig. 60. Connecting rod bearing




- Before removing the piston rod to pay attention to the exact direction of the cover and connecting rod bearing before removing the cover apply punch on one side of the connecting rod bearing caps and cylinder number (number 1 cylinder - one label, etc.) (Fig. 59). Connecting rods and bearing covers of rods necessary to assemble such a way that both tide B (Fig. 60) and the notation and the number of cylinders were against each other. Both the tide after the installation of rods should always be directed toward the crankshaft pulley;
- Bearing shells denoted in accordance with the connecting rod and bearing cap. Similarly, on the back of the paint mark the upper and lower bearing shells;
- Pistons are different from each other in the depth of the recess in the bottom. For example, if you intend to install the piston from the second-hand car, you can measure the depth b (compression height) as shown in Fig. 61. Its value is different for different engines.

The dimensions of the piston (see. "Technical Data")
Fig. 61. The dimensions of the piston (see. "Technical Data")




Intended for installation of pistons should have the same depth. Vary in width and with a recess. Pistons engine capacity of 1.6 liters, manufactured since 1996 have the same dimensions as its predecessor and pistons - the engine capacity of 1.6 liters. Pistons 1.4 liter engine already differ in size from the previously released. Therefore, the use of new pistons old pistons must be measured and the data compared with the data of the new.
When removing the pistons, do the following:
- Remove the cover and bearing shells and remove items, as indicated above. If necessary, remove formed on the upper part of the piston ring of the oil sludge using a scraper;
- Push the piston pins after removing the retaining rings. The notch in the hole of the gudgeon pin allows using a mandrel which can be used to retrieve the retaining ring, as shown in Fig. 62. Finger is extruded suitable for this purpose, the mandrel;

Extract circlips of the grooves in the bore of the piston pin with a pointed mandrel
Fig. 62. Removing circlips of the grooves in the bore of the piston pin with a pointed mandrel




- Removing the piston ring by alternately designed for mounting piston rings special grips, starting from the piston crown (see Fig. 63). If the rings can be used again, they should be appropriately labeled. In the absence of forceps assembly at opposite sides of the piston ring is inserted under a metal plate. One of the plates it is necessary to enclose a ring in the location shown in Fig. 64 that there was no scoring in the mirror cylinder.

Removing the piston ring by means of special grippers intended for mounting
Fig. 63. Removing the piston ring by means of special grippers intended for mounting




The use of metal plates for the removal or installation of the piston rings. After setting up the plates are taken out of the ring
Fig. 64. The use of metal plates for the removal or installation of the piston rings. After setting up the plates are taken out of the ring



Details of the piston rod and the engine capacity of 1.0 liters (other engines the connecting rod bolts screwed into it from the bottom)
Fig. 66. Details of the piston rod and the engine capacity of 1.0 liters (other engines the connecting rod bolts screwed into it from the bottom): 1 - the piston rings; 2 - piston; 3 - the connecting rod; 4 - the connecting rod bearing cap; 5 - a nut bearing rod 30 Nm + 90 ?�; 6 - bearing rod; 7 - the cylinder block; 8 - a bolt rod (always replace) on the engine volume of 1.3, 1.4 and 1.6 liter tightening torque of 30 Nm + 90 ?�; 9 - retaining ring piston pin; 10 - piston pin




Fig. 66 shows a detail of the piston after disassembly. Elements A and B must be the same when using the same parts.




« previos page
The pistons and connecting rods
next page »
Measure cylinder bore

Copyright © 2010 AutoManuals.biz. Trademarks belong to their respective owners. All rights reserved.