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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Touareg
Operation and maintenance of car
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Wheels and tires
General information on wheels and tires
Technical conditions for the conversion of wheels and tires
Indexes of speed of tires
Markings on the disk
Composite wheels
Depreciation and divergence tires
Wear high-speed tires
Tyre service
Evenly worn tires
Measure the tread depth
One-sided wear
Diagonal uneven wear
Tire rolling noise
Balancing
Radial and lateral palpation of wheels and tires
Check of radial and lateral palpation of a disk with the tire by using a dial gauge for tires VAG 1435
Minimization
Lateral withdrawal of the car
Eliminating slip
Damage to tires
The design of the radial tire
Loss of air pressure in the tires
Damages of tires because of errors at mounting (assembly damages)
Marking the tire sidewall
Shift of wheels
Touareg 2003 model year
Repair of control system of air pressure in the tires
Removing and installing control unit, tire pressure monitoring J502
Repair of control system clearance
The components of the control system and clearance fitting locations
Removal and installation of the compressor unit without solenoid valve
Repair air line
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Hit Counter by Digits


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Balancing



Before balancing must meet the following conditions.
The inflation pressure must be normal.
The tread pattern must not be one-sided wear, and its depth should be at least 4 mm.
In the bus there should be no damage, such as cuts, punctures, foreign objects, etc.
Wheel suspension, steering tie rods, including shock absorbers must be in perfect condition.

Test drive before balancing
If an authorized vehicle enters the station to complain about the "harshness progress" before balancing should be required to take a test ride.
This wizard should be familiar with the nature of the fault.
The movement should be set, at what speed there is an imbalance.
Immediately after the test drive lift the car on a lift.
Mark a place on each tire installation.
Remove the wheel and Balance the wheel.

Balancing on a stationary balancing machine
Clamp the wheel on the balancing machine.

NOTE
It must be remembered. Balancing wheels, as with any other repair, the most important rule is cleanliness. Just follow the cleanliness, you can achieve a perfect result.
Dirt and rust in the fit and centering holes distort the result of the wheels.

Before you install the wheel on the balancing machine, clean the contact surface, centering the hole and drive.
Install the tire and wheel on the balancing machine.

Collet Adapter
Fig. 4.13. Collet Adapter



NOTE
To tighten the wheel use, for example, samorazzhimayuschiysya collet adapter for balancing stands VAS 5271 (Fig. 4.13).

When using it, guaranteed 100 percent alignment of the wheel clamp and careful drive.
Tapered centering adapters do not provide 100 per cent alignment of the wheels on the stand.
If you deviate from the center by 0.1 mm at the wheel and the tire comes in 10 gram imbalance.

The procedure works when balancing wheels / tires
Scroll wheel with tire on the balancing machine.
Check the course of marking strips on the sides of the tire in the rim contour.
Check the tread during rotating wheel.

NOTE
When unilateral wear, spots wear due to braking with locked wheels or strong irregular wear to achieve balanced ride fail. In this case it is necessary to replace the tire.

Check the accuracy of the wheel speed with the tire. If the tire and wheel rotates smoothly, although flattening tires not, the reason for this may be the radial and lateral runout.
Check drive bus for the presence of radial and lateral run-out.
If the radial and lateral runout are within tolerance, Balance the tire and wheel.

NOTE
Do not use more than 60 grams of weight per wheel.
If more weights, then if necessary to achieve a good balance by minimizing.

Minimization
The display balancer to be displayed 0 grams.
Alternatively, you can minimize the use balancer VAS 6230.
Fasten the wheel to the hub.
First tighten the lowest wheel bolt to approximately 30 Nm.
Then, tighten the remaining screws and 30 Nm crosswise. In this way, the wheel is centered on the hub.
Lower the car on wheels.
Now tighten the wheel bolts crosswise with a torque wrench at the specified torque.
After balancing the wheel, do a test drive.
If the driving experience still felt the beating, it could be because the balancing error due to wheel alignment.
Errors centering wheels and hubs in adverse cases may overlap. For this reason, it is also possible runout. It can be eliminated with the help of the stand for the final balancing.

Balancing control stand VAS 6230

Balancer
Fig. 4.14. Balancer


With control of the balancing stand VAS 6230, in addition to the well-known static balancing, you can perform additional functions (Fig. 4.14).
A feature of this system is to check the wheel radial force with the tire during rotation.
During this test, the roller presses on the wheel with a force of about 635 kg. Thus, the simulated force acting on the supporting surface of the wheel from the road surface during driving.
Because the radial and lateral runout in the tire and wheel and the different stiffness of the tire force. acting on the contact area of the tire change.
System VAS 6230 recognizes and remembers the position of the maximum measured radial force of the tire. With this measure the position of the smallest distance between the rim flange and the center of the disc.




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Radial and lateral palpation of wheels and tires

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