Replacing the heat sink cooling system

A WARNING

Remove the radiator on a cold engine only.

1. Disconnect a wire from the plug ?�-?� the storage battery.

2. Remove the air duct of the air filter (see. "Removing and installing the air filter").

3. Disconnect the wiring harness from the fan motors (see. "Removing and installing radiator fan assembly").

4. Disconnect the fan shroud right holder harness the engine compartment (see. "Removing and installing radiator fan assembly").

5. Remove the surge tank hose from the radiator pipe.

6. Loosen the hose clamp to the radiator pipe clenched his pliers bent tabs, slide the clamp on a hose ...

7. ... and remove the hose from the pipe.

8. Remove the mudguard of the engine (see. "Removal and installation of mudguards of the engine").

9. Similarly disconnect the hose from the bottom tank of the radiator pipe.

NOTE

So arranged the bolts of the upper radiator support to the upper cross frame radiator.

10. Remove the bolt of the upper radiator support to the upper cross frame radiator ...

11. ... and remove the top support.

12. Similarly remove the second upper radiator support.

13. Remove the radiator from the engine compartment.

NOTE

On the lower radiator tank pins put on rubber pads of the lower legs, arms installed in the holes at the bottom of the cross bar frame radiator. Remove them with a pin ...

... or remove the cross arms, if they remained in the holes, and check.

Highly crimped or hardened, replace the cushions.

14. Inspect the upper radiator support cushion. Strongly deformed or hardened, replace the cushions.

15. Clean the outside of the radiator with water jet and dry. If plastic radiator tank is cracked, replace the radiator.

16. Check the tightness of the radiator, which muffle his connections, bring him to the air pressure of 0.1 MPa (1 kg / s m ^2), and lower in the bowl of water for at least 30 seconds. Leaking radiator is determined by the emerging air bubbles. If the radiator does not fit entirely into the container, check it consistently from all sides.

17. Install electric fans and cooling radiator in the reverse order of removal.

HELPFUL ADVICE

To further exclude the possibility of leakage of the coolant, before installing grease fittings radiator hose with a thin layer of silicone sealant.

18. Fill the coolant and remove air from the cooling system plugs (see. "Replacing the coolant").