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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf IV (1997 release)

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Volkswagen Golf 4
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Golf 4
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Suspension brackets and power shafts
Front suspension
Damper strut
Withdrawal
Setting
Shock absorbers and springs
Removing and installing drive shaft
Replacement of protective covers of the drive shaft
Mounting position of disc springs
Filling SHRUS grease VW-G000603
Filling of external hinges with greasing VW-G000603
Filling with greasing internal hinge tripoidnogo
Malfunctions of power shafts
Rear suspension
Steering
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Damper strut



Strut front suspension

1 - Self-locking nut, 60 Nm. When installing, use
a new self-locking nut;
2 - an emphasis;
3 - mounting strut;
4 - a nut, 60 Nm;
5 - the bearing strut;
6 - axial spherical support;
7 - a protective sleeve;
8 - a plate spring;
9 - helical spring. When replacing
It must be used with spring
a color-coded;
10 - Self-locking nut, 50 Nm + tighten on 90 ?�. When installing, use a new self-locking nut. Perhaps dovorachivanie nut through an angle of 90 ?� to 120 ?�;
11 - knuckle;
12 - a bolt. When installing, use a new bolt;
13 - shock. Replace the shock absorbers should be performed in pairs;
14 - buffer;
15 - a protective cover

The lower part of the front suspension

1 - bolts of the lower ball joint;
2 - caliper mounting bolts;
3 - connecting plastic
thrust;
4 - bolt rod

PERFORMANCE ORDER
1. Loosen the bolts of the front wheels, then lift the front of the car and fix on supports.
2. Remove the front wheels.
3. Unscrew the two screws (2) securing the caliper front brake (see. Fig. The lower part of the front axle). Without disconnecting the brake hose from the caliper, using a soft wire, suspend the caliper to the body. At the same time the brake hose does not stretch or twist.
4. Remove the bolt (4) that secures the connecting rod (3) to the lower arm (see. Fig. The lower part of the front axle).
5. Disconnect the speed sensor on the strut.
The right spring strut
6. Remove the bottom mudguard of a motor compartment.
7. Remove the right drive shaft from the transmission.
8. Remove the nut and remove the clamping bolt of the bottom fastening strut to knuckle.
9. Using the blade of a large screwdriver or pry bar, unclench gap in the knuckle. Simultaneously, the assistant must press down on the brake disc to remove the knuckle to strut. For uncompressing a slit strut can use special tool VW 3424 or tool made independently (a = 8 mm, b = 5,5 mm).
10. While holding the damper rod from turning bent 7 mm hex wrench (1) or key 2593-21, unscrew the self-locking nut on the damper rod.
11. Carefully pull out from under the wing of the car spring strut.




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Withdrawal

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