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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B6 (from the year 2004)

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Volkswagen Passat B6
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Volkswagen
Passat B6
Operation and maintenance of car
Engine
Overview
Mechanical (engine capacity of 1.6 liters)
Removal and installation of the top casing of the engine
Check the timing belt (4-cyl. Petrol engines of 1.6 liters)
Removing Engine
Engine installation
Disassembly and assembly of the engine
Removing and installing V-ribbed belt
Removing and installing timing cover
Replacing crankshaft oil seal on the side of the pulley
A method of tightening the mounting bolt sprocket belt drive
Dismantling and assemblage of pistons and rods
Cylinder Head
Checking the valve timing
The timing
Removing and installing the camshaft housing
Removal and installation of the cylinder head
Compression Test
Repair the valve mechanism
Checking the valve guides
Replacing valve stem seals
Lubrication system
Cooling system
Fuel Injection System
The mechanical part (petrol engines of 2.0 liters)
Lubrication system
System ohlazhdeiya
Fuel system
Injection system
System of release of gases otrabotavschih
Ignition system
The mechanical part (diesel engines of 2.0 liters)
Lubrication system
Cooling system
Fuel system
Turbocharging turbo running on exhaust
The direct injection diesel
Exhaust
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


Hit Counter by Digits


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Checking the valve timing



Checking procedure
Remove the air filter.
Remove the EGR valve and remove the camshaft cover.
Remove the spark plug of the first cylinder. To do this, use a puller and a candle key.

Adapter Installation and indicator
Fig. 2.33. Adapter Installation and indicator


Screw adapter for dial gauge fully into the spark plug hole (Fig. 2.33).
Insert the dial gauge with an extension to the stop and press it with a nut.
Scroll crankshaft in the direction of engine rotation before TDC of the first cylinder. Note the position of the small arrow dial indicator.

Holes in the camshafts
Fig. 2.34. Holes in the camshafts


Openings in the camshafts should be as shown in Figure 2.34. If necessary, scroll the crankshaft another one turn (360 ?�).

NOTE
If the crankshaft was scrolled further TDC more than 0.01 mm, it should once again turn against the direction of rotation of the motor by about 45 ?�. Finally, bring the crankshaft in the direction of rotation of the engine at TDC of the first cylinder.

Tolerance of the TDC of the first cylinder ?� 0,01 mm.
Insert the lock into the holes in the camshaft camshafts until it stops.

Lock the camshaft
Fig. 2.35. Lock the camshaft


The locking pins 1 shall enter in the holes 2. Mark ?�TOP?� 3 must be visible from above (Fig. 2.35).
If the cam-lock is not included in the holes in the camshafts to the end, the reason is the wrong timing and should adjust.
Valve timing is correct, if the camshaft retainer inserted into the holes until it stops.
Further installation is performed in reverse order.
Replace the O-ring caps camshafts and oil them before installing.
Install the EGR valve.




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Cylinder Head
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The timing

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