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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B6 (from the year 2004)

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Volkswagen Passat B6
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Volkswagen
Passat B6
Operation and maintenance of car
Engine
Overview
Mechanical (engine capacity of 1.6 liters)
Removal and installation of the top casing of the engine
Check the timing belt (4-cyl. Petrol engines of 1.6 liters)
Removing Engine
Engine installation
Disassembly and assembly of the engine
Removing and installing V-ribbed belt
Removing and installing timing cover
Replacing crankshaft oil seal on the side of the pulley
A method of tightening the mounting bolt sprocket belt drive
Dismantling and assemblage of pistons and rods
Cylinder Head
Checking the valve timing
The timing
Removing and installing the camshaft housing
Removal and installation of the cylinder head
Compression Test
Repair the valve mechanism
Checking the valve guides
Replacing valve stem seals
Lubrication system
Cooling system
Fuel Injection System
The mechanical part (petrol engines of 2.0 liters)
Lubrication system
System ohlazhdeiya
Fuel system
Injection system
System of release of gases otrabotavschih
Ignition system
The mechanical part (diesel engines of 2.0 liters)
Lubrication system
Cooling system
Fuel system
Turbocharging turbo running on exhaust
The direct injection diesel
Exhaust
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


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Dismantling and assemblage of pistons and rods



The connecting rod-piston group
Fig. 2.27. Connecting rod and piston group: 1 - the piston; 2 - piston pin; 3 - a lock ring; 4 - the connecting rod; 5 - bearing; 6 - cylinder block; 7 - a cover of a rod; 8 - bolt connecting rod cap; 9 - oil scraper ring; 10 - compression ring



NOTE
All support and work surfaces should be lubricated before installation works with engine oil.

Checking the pistons
Measure approximately 12 mm from the bottom edge, perpendicular to the piston pin axis. The maximum permissible deviation from the nominal size of 0.04 mm.

Checking the thermal gap of piston rings

Checking the thermal gap of piston rings
Fig. 2.28. Checking the thermal gap of piston rings


Will drive ring from above at right angles to the bottom of the cylinder bore at a distance of about 15 mm from its end (Fig. 2.28).


Checking piston ring gap height

Checking piston ring gap height
Fig. 2.29. Checking piston ring gap height


Before checking, clean the annular groove (Fig. 2.29).


Check the diameter of the cylinder

Driving test bore
Fig. 2.30. Driving test bore


Spend measurements crosswise in three locations in the transverse direction and in the longitudinal direction (Fig. 2.30). The maximum permissible deviation from the nominal size of 0.08 mm.

NOTE
It is forbidden to measure the diameter of the cylinder when the cylinder block is fixed to the retainer engine and transmission, as in this case, the results may be incorrect.

Dimensions of pistons and cylinders




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A method of tightening the mounting bolt sprocket belt drive
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Cylinder Head

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