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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B6 (from the year 2004)

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Volkswagen Passat B6
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Volkswagen
Passat B6
Operation and maintenance of car
Engine
Overview
Mechanical (engine capacity of 1.6 liters)
Removal and installation of the top casing of the engine
Check the timing belt (4-cyl. Petrol engines of 1.6 liters)
Removing Engine
Engine installation
Disassembly and assembly of the engine
Removing and installing V-ribbed belt
Removing and installing timing cover
Replacing crankshaft oil seal on the side of the pulley
A method of tightening the mounting bolt sprocket belt drive
Dismantling and assemblage of pistons and rods
Cylinder Head
Checking the valve timing
The timing
Removing and installing the camshaft housing
Removal and installation of the cylinder head
Compression Test
Repair the valve mechanism
Checking the valve guides
Replacing valve stem seals
Lubrication system
Cooling system
Fuel Injection System
The mechanical part (petrol engines of 2.0 liters)
Lubrication system
System ohlazhdeiya
Fuel system
Injection system
System of release of gases otrabotavschih
Ignition system
The mechanical part (diesel engines of 2.0 liters)
Lubrication system
Cooling system
Fuel system
Turbocharging turbo running on exhaust
The direct injection diesel
Exhaust
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


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Disassembly and assembly of the engine



The components of the cylinder
Fig. 2.12. The components of the cylinder: 1 - camshaft cylinder head to the crankcase; 2 - cylinder block; 3 - the holder; 4 - star; 5 - drive chain; 6 - strap pacifier; 7 - a bolt 25 Nm; 8 - chain tensioner with strap; 9 - a spring; 10 - oil pan; 11 - a bolt 15 Nm; 12 - a bolt 15 Nm; 13 - an asterisk; 14 - a cover; 15 - a bolt 20 Nm + to tighten 1/4 on. (90 ?�); 16 - the piston; 17 - a spring; 18 - chain tensioner; 19 - a bolt 9 Nm; 20 - a cover of the distributive mechanism; 21 - bearing sleeve; 22 - a pulley; 23 - mounting bolt; 24 - bolt 10 Nm; 25 - a bolt 50 Nm; 26 - bolt 10 Nm; 27 - to the intake manifold; 28 - bolt 10 Nm; 29 - the vacuum valve; 30 - O-ring; 31 - bolt 10 Nm; 32 - oil separator; 33 - a lining; 34 - Strap tensioner; 35 - a bolt 40 Nm + to tighten 1/4 on. (90 ?�); 36 - a bolt 50 Nm + to tighten 1/4 on. (90 ?�); 37 - shifter; 38 - timing chain; 39 - an asterisk; 40 - guide bolt; 41 - supporting sleeve



NOTE
If the repair of the engine in the engine oil is found metal shavings or dust in large quantities - the source of which is the increased wear and tear, for example, because of damage to the connecting rod bearing, then in order to avoid future damage, it is necessary in addition to the cleaning of lubricating channels replace the oil filter.
All support and work surfaces should be lubricated before installation works with engine oil.




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Engine installation
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Removing and installing V-ribbed belt

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