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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Polo (from 1994 to 2001, the year of issue)

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Volkswagen Polo
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Volkswagen
Polo
General Information
Engine
Removing and installing engine
Disassembly and assembly of the engine
Cylinder head and valves
Removing the cylinder head when the engine installed
Dismantling the cylinder head
Troubleshooting and repair of cylinder head and its parts
Assembling the cylinder head
Installing the cylinder head
Hydraulic tappets
Substitution cuff camshaft
The pistons and connecting rods
Cylinder block
Crankshaft and main bearings
Timing
Exhaust system (OG)
Greasing system
Cooling
Fuel-injection systems
Ignition system
Coupling
Manual transmission
The drive wheels
A steering without the amplifier
A steering with the hydraulic booster
Front suspension
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Hydraulic tappets



A warning
Hydraulic tappets require careful handling, non-compliance with the rules of handling can damage the engine.

These rules are as follows:
- During storage pushers should be installed ends down;
- Should always replace the pusher assembly, as they are not designed for disassembly or repair;
- Sound of valves at engine start is normal. However, if this seems too loud knock, the pushers can be checked as follows:
1) Let the engine, wait until the fan turns on;
2) to increase the speed for about two minutes to 2500 min-1;
3) if the pushers are still working with the noise, you can define a faulty pusher, which dismantle the cylinder head cover and the crankshaft until the cam camshaft controlled pusher will look up;
4) to press the cam down a wooden or plastic wedge, as shown in Fig. 54. If the free wheeling of a pusher to the valve opening is greater than 0.10 mm, it is necessary to replace a pusher.

Check of hydraulic pushers
Fig. 54. Check the hydraulic tappet








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Substitution cuff camshaft

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