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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Polo (from 1994 to 2001, the year of issue)

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Volkswagen Polo
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Volkswagen
Polo
General Information
Engine
Removing and installing engine
Disassembly and assembly of the engine
Cylinder head and valves
Removing the cylinder head when the engine installed
Dismantling the cylinder head
Troubleshooting and repair of cylinder head and its parts
Assembling the cylinder head
Installing the cylinder head
Hydraulic tappets
Substitution cuff camshaft
The pistons and connecting rods
Cylinder block
Crankshaft and main bearings
Timing
Exhaust system (OG)
Greasing system
Cooling
Fuel-injection systems
Ignition system
Coupling
Manual transmission
The drive wheels
A steering without the amplifier
A steering with the hydraulic booster
Front suspension
Rear suspension
Brakes
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Heating and ventilation system
Automatic Transmission
Applications
 


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Installing the cylinder head



To install the cylinder head must do the following:
- Again wipe the surface of the head and block. Cylinder head gasket set so that the part number is visible from above. Check that the holes in the cylinder head gasket not overlap. Always use a new gasket, even if the old still has a good view. As already mentioned, a number of motors are installed on the metal gasket;
- For precise installation in holes shown in Fig. 53, the guide must be screwed two bolts (holes 1 and 3 in the diagram tightening). In the absence of these special bolts (tool number 3070) should prepare two pins with a corresponding thread, if necessary, cut it, cut it out and at the ends of screwdriver slot;

Guiding bolts used for installation of the cylinder head
Fig. 53. The guide bolts used for installation of the cylinder head




- Set the cylinder head and knock on it a plastic or rubber mallet to complete the landing;
- Set the remaining eight oiled bolts of the cylinder head and tighten them by hand. Unscrew the two pins with a screwdriver, insert and screw bolts lubricated the cylinder head;
- Gradually tighten the bolts of the cylinder head (see. Fig. 26). To tighten the screws, you can only use a special key, because otherwise they will be damaged head.

Sequence of loosening bolts of the cylinder head
Fig. 26. Sequence of loosening bolts of the cylinder head




Tightening carried out in four stages:
- Tighten all bolts in the indicated in Fig. 26 sequence to 40 N ?� m (first tightening bolt number 10);
- Tighten all bolts in the specified sequence to 60 N ?� m;
- Tighten each bolt 1/4 of a turn (90 ?�) in the sequence by inserting the key into the bolt and noting the position of the T-shaped handle;
- Once again tighten the bolts 1/4 turn.
The bolts do not need to lift in service.




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Hydraulic tappets

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