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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
Exterior body parts
Removing and installing bonnet
Removing the gas stop
Release of gas from the gas stop
Removing and installing insulation
Removing and installing bonnet
Adjust the bonnet
Disconnecting the flexible cable
Removing and installing tailgate
Adjusting the tailgate with the hinge
Adjusting lock loop
Removal and installation of a gas cap lock
Removal and installation of a gas cap lock
Removal and installation of elements of the locking and unlocking doors
Removing and installing lock the tailgate
Removing and installing lock loop soft closing
Removal and installation of the motor opening the tailgate
Removing and installing rear spoiler
Removal and installation of elements of the locking and unlocking the fuel filler flap
Adjusting the door
Removal and installation of the lock cylinder housing
Removal and installation of door handles
Removing and installing door lock
Adjusting the back door
Removal and installation of the lock cylinder housing
Lifting sunroof with glass panel
Removing the glass panel lifting and sliding sunroof
Check the parallel progress of the glass panel
Fit seal the hatch panel
Removing sunglass
Removal and installation of facing of the front bumper
Removing and installing rear bumper fascia
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Removing and installing door lock



Frame mounted units consist of the mounting frame and the frame of the glass.
The frame mounted units fixed windows, door lock and speaker.
The door lock can be removed only with a frame mounted units.

Withdrawal
Remove the front door trim.
Removing the housing of the lock cylinder.

Removing the handle
Fig. 8.30. Removing the handle


Remove the clamp 1 of the door handle 2 (Fig. 8.30).

Plugs
Fig. 8.32. Plugs


Pry the caps 1 and 3 (Fig. 8.32).
Unscrew bolts 1 and 3 of the frame window.
Torque: 20 Nm.
2 Remove the screws from the door lock.
Torque: 20 Nm.
Pry the caps 1 and 5.

Bolts frame glass and bellow
Fig. 8.33. Bolts frame glass and bellow


Unscrew bolts 2 and 4 of the frame window (Fig. 8.33).
Torque: 20 Nm.
Remove the screws from the door lock.
Torque: 20 Nm.
3 Remove the bellow from the front A and disconnect plugs.
Spend casing and plugs through the hole in the door cavity.

Wiring plug power window motor
Fig. 8.34. Wiring plug power window motor


2 Remove the plug from the power window motor 2 and run it through the hole in the mounting frame (Fig. 8.34).
Remove the bolts.
Torque: 8 Nm.
Gently pull the front of the frame mounted units from the outer door panel a.
Please note that the cables are not stretched.

Remove frame
Fig. 8.35. Remove frame


Pull frame mounted units to the side door hinges from the outside of the door panel b (Fig. 8.35).
At the same time, make sure that the door lock is not caught on the outer door panel.
Drill out the two rivets 1.

Disconnecting plug
Fig. 8.36. Disconnecting plug


Disconnect the plugs 3 and squeeze the rubber sleeve 5 of a frame mounted units (Fig. 8.36).
Bracket is secured to the door lock by means of the rivets 4 and the retainer.

NOTE
Bracket is not included with the door lock. Each removed his replacement is needed.


Disconnecting the flexible cable
Fig. 8.37. Disconnecting the flexible cable


Disconnect the flexible cable 1 from the door lock (Fig. 8.37).
Turn the nipple of the flexible cable 90 ?� and remove it from the hinges.
Installation of the door lock in reverse order.

Setting
Pull the lever 1 in direction.

Fixing lever lock
Fig. 8.38. Fixing lever lock


Tighten with a screwdriver mounted on the door lock spring 2 in the direction of the arrow and hook the lock lever in the spring (Fig. 8.38).

NOTE
Hanging lever, you fix the lock. Thus, it is possible to avoid possible "wrong" fixing the flexible cable.

Insert frame mounted units in the door.
Insert frame mounted units on the hinge side in the outer door panel a.
At the same time make sure that the door lock freely entered into a niche in the outer door panel.

Installation frame
Fig. 8.39. Installation frame


Press frame mounted units in front of the door to the outer panel b (Fig. 8.39).
Loosely all screws and tighten them. Torque: 8 Nm.
Please note that the cable has been properly carried out between the outer door panel and the frame glass.

NOTE
When clamping the cable between the outer door panel and the frame of the glass may be damaged, resulting in malfunction of electrical components built into the door.

Loosely all screws and tighten them. Torque: 8 Nm.
Plug the 2 to the power window motor 1 (Fig. 8.34).
Check whether all three elements are tightened regulation.
Loosely all four screws - arrows - glass frame.
Place the frame window height and angle exactly in accordance with the contours of the vehicle.
First, tighten the upper bolt on the side hinges.
Then tighten the bolt in the other three elements of the regulation.
Further installation in reverse order.
Finally, check the operation of the door lock.




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Removal and installation of door handles
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Adjusting the back door

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