REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Rio (2000 release)

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Kia
	Rio
		Instructions
		Engines A3E, A5D
		Greasing system
		Cooling
		Fuel system
		Ignition system
		Coupling
		Transmission
		Axes and power shafts
		Suspension
		Wheels and tires
		Steering
		Brakes
		Body
		The air conditioning system
		Electrical equipment
			Technical data
			Electrical circuits
			Generator
			Accumulator battery
			Starter
			Check while cranking the engine is not warmed-up engine
			Check the electrical circuit of the traction relay
			Check of the traction relay
			Check of brushes and brush holder
			Checking the stator coils
			Check rotor
			Removing and installing starter
			Repair of starter
			Multifunction switch
			Sound signal
			Fuse and relay, established in car salon
			Check the door lock switch activator
			Check of the switch of adjustment of position of the door mirror
			Check activator position outside rearview mirror
			Checking the engine window
			Check the rear window defogger
			Repair of a current-carrying strip of a heater
			Windshield Wiper Motor
			Washers
			Adjusting headlights
			Adjustment of light fog lights
			Airbags (SRS)
			Warning Labels
			Airbag and a spiral wire
			Check airbags
			Checking the spiral wire (spring)
			The front passenger airbag
			Electrical circuits

Repair of starter

Starter

1 - the front cover;
2 - the lever;
3 - a rotor;
4 - the traction relay;

5 - with a stator coil;
6 - brush holder with brushes;
7 - a back cover;
8 - overrunning clutch.

Dismantling

PERFORMANCE ORDER

1. Remove the nut from the terminal M.
	2. Remove the stator leads from terminal M.
A warning In the presence of spacers between the traction relay and the starter, collect and put them aside.
	3. Remove the two screws and remove the traction relay.
	4. Remove the spring plunger traction relay.
	5. Remove the plug from the lever and remove the plunger.
	6. Remove the back cover mounting studs. Remove the front cover from the starter motor. If you have to remove the motor planetary gear.
	7. Remove the lever.
	8. The tubular mandrel knock latch lock ring.
9. Remove the snap ring.
	10. Remove the retaining ring retainer and overrunning clutch.
11. Remove the two screws and remove the back cover from the brush holder.
12. Remove the rotor from the stator.
	13. Remove the washer from the rotor shaft.

Assembly

PERFORMANCE ORDER

1. Establish earlier removed washers on the rotor shaft.
2. Place the rotor in the stator housing.
	3. Replace the brush holder in the rear cover and secure it with screws. Torque: 2,4-4,4 N ??? m
4. Install overrunning clutch and lock the locking ring on the rotor shaft.
	5. Install the retaining ring in the groove of the rotor shaft.
	6. Install the retainer locking ring on the retaining ring.
	7. Set the lever.
8. If there is a planetary gear set.
9. Install the front cover.
	10. From the back cover and screw set pin. Torque: 3,8-7,1 N ??? m
	11. Insert the plug in the arm.
	12. Insert the spring traction relay.
13. Replace the traction relay and secure with screws. Torque: 4,1-7,6 N ??? m
14. Apply battery voltage to terminal S and body of the traction relay and check that the plunger is pushed out and stops.
	15. Measure the gap between the retainer lock ring and the flange of the front cover. Gap: 2.0 mm
A warning Do not apply battery voltage to the traction relay for more than 10 seconds.
	16. If the clearance is not correct, adjust it by increasing or decreasing the number of spacers between the traction relay and the front cover.
17. Connect the stator coil to the terminal M of the traction relay.