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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Sportage (1999 release)

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Kia Sportage
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Introduction
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Engine
System of cooling, heating, ventilation and air conditioning
The power supply system, motor control / emission control and exhaust
Safety and general rules adopted in the service component of fuel paths of internal combustion engines
The power supply system of petrol engines
The power supply system of diesel engines
general information
Power supply system check
Adjusting the idle speed
Adjusting setting the timing (the injection moments)
Removing and installing turbocharger
Removal and installation of the gas pedal, throttle cable adjustment
Removing and installing fuel tank
Removal and installation of the gauge of a stock of fuel
Removing and installing fuel filler
Removal and installation of the fuel filter
Removing and installing high-pressure pump
Removal and installation of atomizers
Engine management and emission control
Exhaust
Systems of an electric motor
A five-speed manual gearbox gear
Automatic Transmission
Transmission Line
Brakes
Suspension and steering
Body
Onboard electric
The control body dimensions
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Removal and installation of atomizers



Details of installation of the fuel injector

1 - Lock nut return line
3 - Return pipe
4 - Disc

5 - Injector
6 - The sealing element
7 - ribbed sealing washer


PERFORMANCE ORDER

  1. Disconnect the injector fuel supply line.
  2. Take the lock nut and disconnect return line.
  3. Remove the washer.
  4. Loosen and remove the nozzle.
  5. Remove the sealing element and a corrugated washer.
  6. Dismantle the nozzle into components.
1 - nozzle body
2 - The body of the needle valve
3 - Spacer sleeve
4 - Pressure finger
5 - Pressure spring
6 - Shim
7 - Holder
8 - Disc
9 - Nut
  1. Check all components for mechanical damage, make sure the density of pressing the needle valve to its seat.
  1. Expand the needle valve body upright, tuck needle about 2/3 of its length into the body and release - it has to go down to the saddle under its own weight.
  1. Assemble the nozzle, tightening the valve body in a holder with a force of 78.4 ÷ 98.1 Nm.
  1. Check the opening pressure of the nozzle (see. Section Check the power supply system).
  2. Installation is performed in reverse order - do not forget to replace all sealing elements, tighten the nozzle with demanded effort (58.8 ÷ 68.6 Nm).

The corrugated washer should set the red marker to the nozzle.





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Engine management and emission control

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