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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Sportage (1999 release)

general info. full specifications. diagnostics. hints. tips. tricks
Kia Sportage
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Kia
Sportage
Introduction
Controls and operation receptions
Current care and maintenance
Engine
System of cooling, heating, ventilation and air conditioning
The power supply system, motor control / emission control and exhaust
Systems of an electric motor
A five-speed manual gearbox gear
Automatic Transmission
Transmission Line
Brakes
General information and safety measures
Checking and adjusting the brake pedal
Check the parking brake lever
Check of serviceability of functioning of the vacuum brake booster
Check the bypass valve differential pressure control (models without ABS and EBD)
Removing and installing brake pedal
Removal, service and installation of the main brake cylinder
Removal and installation of assemblage of the vacuum amplifier of brakes
Assessment of the degree of wear, replace disc brake pads front wheels
Dismantling the front wheel brake mechanism, assessment of the disk
Removal and installation of flexible brake hoses hydraulic path of brake mechanisms of forward wheels
Service drum rear brakes
Removing and installing handbrake lever, adjustable drive cable
Bleeding the brakes
Read the faults ABS / EBD, clearing processor memory
Removal and installation of hydraulic and electronic control unit ABS / EBD
Removal, check installation of wheel gauges ABS
Replacing the rotors front wheel ABS sensors
Suspension and steering
Body
Onboard electric
The control body dimensions
Wiring
 


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Brakes



Specifications

Separate characteristics are resulted also in the text of the chapter and in the case of compulsion of their performance are highlighted in bold.

Total information

Type of system

  • Basic
Hydraulic, dual circuit, vacuum booster and dynamic brake-force
  • ABS / EBD
Hydraulic, dual circuit, with vacuum booster and electronic-hydraulic adjustment of brake force
  • The type and amount of hydraulic fluid
cm. Specifications to the Head Current leaving and service

Brakes

Front wheels

Type Disk, ventilated
The thickness of the pad friction linings, mm
  • Nominal value
eleven
  • The limit value
20
The thickness of the brake disk, mm
  • Nominal value
24.0
  • The limit value
22.4
Maximum allowable amount of lateral runout mm 0.1

Rear wheels

Type Drum
The maximum diameter of the brake drum, mm 251.2
The minimum admissible thickness of frictional overlays of boots, mm 15
Maximum permissible amount of movement of planting shoe assemblies in the drum (see. Section Service drum brake rear wheels), mm No data available

Parking brake

type of drive Hand, rope with access to the rear brakes
The number of clicks of a ratchet at raising the driving lever with a force of 10 kgf 6 ÷ 8

Brake Power Regulator

Output pressure regulator (approximately), kgf / cm2
  • At an inlet pressure of 32 kgf / cm 2
30 ÷ 32
  • At an inlet pressure of 100 kgf / cm 2
52 ÷ 63

Foot brake

Height tempered condition (see. mm 226 ÷ 231
The value of the free running (see. mm 4 ÷ 7
Height depressed (see. mm 117

Vacuum brake booster

See. Section Check of serviceability of functioning of the vacuum brake booster.

ABS / EBD

The size of working backlashes of wheel gauges ABS, mm

1 - sensing element
2 - Measuring the rotor

  • The front sensors
0.3 ÷ 1.0
  • Rear sensor
0.5 ÷ 1.0
The resistance of the speed sensors, Ohm
  • The front sensors
1385 ?� 110
  • Rear sensor
1000 ?� 50

DTC ABS / EBD

DTC

A possible source of failure

possible cause

S1101 Excessive (> 17 V), the battery voltage Faulty wiring appropriate;
Faulty HECU
S1102 Terrible (<9.4 V) battery voltage Faulty wiring appropriate;
Faulty HECU
S1200, S1203, S1206 Circuit corresponding (front left / right front / rear) wheel sensor Open or short to ground;
Faulty sensor;
Faulty HECU
S1201, S1204, S1207 Non-standard signal corresponding (front left / right front / rear) wheel sensor Improperly installed or faulty appropriate sensor;
Faulty sensor rotor, or wheel bearings (front wheel drive);
Faulty HECU
S1202, S1205, S1208 There is no signal from the corresponding (front left / right front / rear) wheel sensor Improperly installed or faulty appropriate sensor;
Faulty sensor rotor;
Faulty HECU
S1274, S1275 Signal line overload sensor (G) Open the wiring between the sensor G and HECU;
Faulty sensor G;
Faulty HECU
S1604 Circuit HECU Infringement on the circuit between the HECU and e / m valve;
Faulty HECU
S2112 The valve relay or fuse Faulty valve relay;
Defective connective wiring;
Faulty HECU;
Faulty hydromodulator
S2402 Chain motor Open or short circuit in the motor or the switch (including guard);
Faulty HECU;
Faulty hydromodulator

Efforts of a tightening of carving connections, Nm

Efforts of a tightening of certain fastener elements can be shown directly in the section where they are highlighted in bold.


Wheel bolts 98
Locknut D rod pusher of the vacuum amplifier (see. Graphic 23.5 ÷ 34.3
Locknut The gauge-switch of stoplights (see. 13.7 ÷ 17.7
Axial nut brake pedal 27
Nuts support bracket brake force 9.8 ÷ 16
Bolt brake force 22.6 ÷ 42.2
Nuts choke the brake connectors 12.8 ÷ 21.6
Locking bolt GTZ 2.0 ÷ 2.5
Screw fixing brake fluid tank 1.0 ÷ 1.5
Nuts choke connectors GTZ 13 ÷ 22
Nuts of fastening of the vacuum amplifier of brakes 16 ÷ 23
Nuts choke connector joints flexible hose pipes of brake line 8 ÷ 12
Bolts brake caliper front wheels 88 ÷ 108
Hollow screws compression fittings calipers 22 ÷ 29
Guiding bolts brake caliper front wheels 22 ÷ 34
Bolts to the wheel cylinders shields rear brakes 8 ÷ 18
Nuts of fastening of shields rear brakes 98
Bolts ECU to HCU
  • Step 1
1.3 ÷ 1.4
  • Step 2
1.7 ÷ 1.9
Dowel pin HECU 5.8 ÷ 7.2
Nuts choke connectors HCU 9.4 ÷ 15.9
Bolts speed sensors 9.5




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