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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Sportage (1999 release)

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Kia Sportage
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Transfer case
Overview
Removal and installation of the lever of switching of modes of a distributing box
Removal and installation of assemblage of the speedometer
Replacement seals the output shafts
Removing and installing transfer case
Drive shafts
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Replacement seals the output shafts



The procedure is similar to the procedure for both the transfer case output shaft.


PERFORMANCE ORDER

  1. Post the car off the ground.
  2. Remove the four mounting screws (two in support and two chassis) and remove lateral support suspension transfer case.
  3. Drain the oil from the transfer case (see chap. Current care and maintenance).
  4. Having marked the landing position of the components (see. turn out fixing bolts and separate from the transfer case corresponding to the propeller shaft - Pull the shaft to the side and tie it to the crossbar.

To avoid unbalance the propeller shaft spline coupling disconnects not its sections!

  1. By marking the landing position, remove the coupling flange of the output shaft.

Nut front flange is painted in silver color and have a left-handed cutting. To fix the rear flange nut is used bronze color with right thread.

  1. Having hooked a suitable screwdriver, remove the old packing.
  2. By catalog part number to make sure the correct selection of removable gland, and set it in place of removal.
  3. Replace the coupling flange and tighten the nut of its fastening with demanded effort (111 Nm), - track correctness of combination caused during the dismantling of the landing labels.
  4. Priboltite to the flange of the propeller shaft - again track correctness of combination caused during the dismantling of the landing labels. Replace and tighten to the required torque (36 Nm) fixing bolts.
  5. Replacing the washer, screw and tighten to the required torque (30 Nm), the drain plug the transfer case.
  6. Fill the box required amount of fresh oil grades required, adjust it properly level (see chap. Current care and maintenance).
  7. Replace the sealing washer screw and tighten to the required torque (30 Nm), the filler / level plug.
  8. Reinstall the nuts and bolts side support transfer case. Tighten fixture with demanded effort (nuts: 40 Nm, the bolts: 23 Nm), then lower the car on the ground.




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Removal and installation of assemblage of the speedometer
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Removing and installing transfer case

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