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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz C-Class (W203, 2000 issue)

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Mercedes-Benz W203
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W203
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Specifications
Replacement pads front disc brakes
Removal and installation of a forward support
Replacing the rear brake pads
Removing and installing rear brake caliper
Removal and installation of a brake disk
Check brake disc
Dual brake master cylinder
Replacing brake pads handbrake
Removal and installation of the parking brake cable
Removing and installing brake light switch
Removal of air from brake system
Removal and installation of a brake hose
Checking the brake booster
Suspension and steering
Body
Onboard electric
 


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Removal and installation of a forward support



Withdrawal

PERFORMANCE ORDER

1. Mark a paint position of the front wheels relative to the hub. This allows the assembly to establish BALANCED wheels in their former position. Loosen the wheel bolts before jacking the car. Lift the front of the car, put it on supports and remove the front wheels.

Operation lifting and car installation on supports is connected with danger! Therefore, prior to the operation to check out the Poddomkrachivanie and towing Introduction to management.


If support can only be removed for removal of brake pads or a disc, it is not necessary to twist the brake pipe from the caliper. In this case, secure the caliper to the wire harness so that the hose is not twisted and is not subjected to tension.

2. Remove the brake hose from a support as described in Section Removal and installation of a brake hose.

When vskryvanii brake circuit flow of fluid. Pour it into a bottle, which must be designed exclusively for this purpose. Pre can suck the liquid from the tank using a special device. Observe safety measures against the brake fluid, refer to Section Removal of air from brake system.


3. Right brake: Pull the plug out of the socket wear indicator (1). You do not pull on the cable. Remove the screw (2) and remove the plug (1) with a support.

4. Remove the brake pads, refer to the appropriate section.

If the caliper is mounted again, it must be ensured that the piston is not released from the cylinder.

5. Remove the screws (4) on top and bottom and remove the calliper (5) from the knuckle.

Big time loosening! Make sure that the vehicle is securely fastened on supports and wrench horizontal. These screws can loosen when the car is still on wheels.


Setting

PERFORMANCE ORDER

1. Install the calliper and fix two new caulking bolts to 115Nm.

Large torque! Make sure that the vehicle is securely fastened on supports and a torque wrench is horizontal. Bolts can be tightened completely when the car is on wheels.

2. Install the brake pads, refer to the appropriate section.

Keep the friction surfaces of brake discs and pads grease or oil.

3. Right Brake: Dock connector wear on the support. Enter the sensor plug into the socket.
4. Install the brake hose, refer to the appropriate section.

Brake Hose should not be twisted.

5. Remove air from brake system, refer to the appropriate section.
6. Replace the front wheel so that coincided marks put at removal. Preliminary grease with a thin layer of bearing grease centering the belt drive wheel on the hub. Bolts do not grease the wheels. Rusty bolts replace. Tighten the screws.

Make sure that at the maximum steering angle brake hose does not touch the wheel.

7. Lower the car on wheels and tighten bolts cross-wise the moment of 110 nm.

Several times, press firmly on the brake pedal until it reaches a noticeable resistance. Thus, the brake pads are adjacent to the drive and take your position.

8. Check the fluid level in the tank, if necessary, add a liquid to a mark MAX.

Spend Control Reliability:

?� Whether the brake hoses are fixed?
?� Assigned Whether the brake hose in the holder?
?� For loose bleed screws?
?� Flooded there enough brake fluid?
?� With the engine running, check for leaks. For this purpose depress the brake pedal force of 200 - 300 N (20 - 30 kg) for 10 seconds. The pedal should not weaken. Check all connections for leaks.





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Replacement pads front disc brakes
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Replacing the rear brake pads

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