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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf IV (1997 release)

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Volkswagen Golf 4
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Cooling system
Fuel System
Cars with petrol engines
Cars with diesel engines
Direct fuel injection
Fuel tank
Technical data
Checking the system of preliminary heating of the diesel engine
Check glow plugs
Removing and installing glow
The system of heating fuel
Fuel injectors
The moment of injection of high pressure fuel pump
The basic malfunctions of the engine management system
Exhaust system
Ventilation and heating system
Coupling
Transmission
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Electrical equipment and wiring
 


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The basic malfunctions of the engine management system



Before definition of malfunctions, ensure that fuel is available in the fuel tank in sufficient quantity, the engine has no mechanical defects, the battery is charged and the starter turns the engine crankshaft with sufficient speed, the ignition system is working, the fuel system is tight and there are no pollution, ventilation hose crankcase clean and earthing of the power unit is securely connected.

Please check for faults recorded in the memory of the engine management system.

CAUSE
SOLUTION
Difficult to start the engine or the engine does not start at all
No system works preheat the diesel engine Check and, if necessary, recover the system of preliminary heating of the diesel engine
Do not open the fuel shut-off valve Check the fuel shut off valve motor control, and anti-theft system
A defect in the fuel supply system Check fuel supply to the engine
Fuel line leaking, blocked or twisted inside Clean and, if necessary, replace the fuel supply lines
Clogged fuel filter Replace the fuel filter
In winter, there is the fuel filter the water or ice Warm up the car in a heated garage
A blockage in the fuel tank ventilation or dirty fuel filter, located in the fuel tank Clean the ventilation system of the fuel tank or fuel filter
Incorrectly adjusted fuel injection timing Check and adjust the fuel injection timing
Faulty fuel injectors Check the fuel injectors
Faulty high pressure fuel pump Replace the high pressure fuel pump
The engine runs only at idling speed
Loose fastening of fuel hoses on the high pressure fuel pump and the fuel filter Secure fuel hoses properly
Improperly connected supply and return fuel hoses on the high pressure fuel pump Check the connection of fuel hoses
Excessive consumption
Clogged fuel filter Replace the fuel filter
Leaky fuel system Check and, if necessary, repair the fuel system for leaks
Clogged fuel return pipe Clean the fuel return pipe




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