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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf IV (1997 release)

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Removal and installation of the power unit
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Removing and installing intake manifold of the diesel engine SDI
Compression check in engine cylinders
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Removing and installing intake manifold of the diesel engine SDI



The intake manifold of the diesel engine SDI

1 - the upper part of the intake manifold;
2 - Screw, 10 Nm;
3 - screw with internal hexagon 15 Nm;
4 - a sealing ring. When installing, use a new sealing ring;
5 - the lower part of the intake manifold;
6 - Valve EGR system;
7 - a bolt with hexagon 25 Nm;
8 - seal. When installing a new seal must be used;
9 - a bolt with hexagon 20 Nm;
10 - the air filter;
11 - valve engine intake manifold;
12 - an arm

When carrying out work on the cylinder head only enough to remove the upper part of the intake manifold.

Withdrawal

PERFORMANCE ORDER
1. Remove the pipe connecting the intake manifold and air filter.
2. Disconnect the electrical connector from the intake manifold of the engine valve (11).
3. Remove the upper part of the intake manifold (1) and remove the seal (4).
4. Remove the lower part of the intake manifold. At the same time, unscrew the clamp valve EGR system in the intake manifold.
5. Remove the lower part of the intake manifold from the cylinder head.

Setting

PERFORMANCE ORDER
1. Clean the mating surfaces of the intake manifold and cylinder head.
2. Replace all seals.
3. The further installation is made in sequence, return to removal.




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Compression check in engine cylinders

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