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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf IV (1997 release)

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Volkswagen Golf 4
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The bottom mudguard of a motor compartment
Removal and installation of the power unit
Toothed belt
Withdrawal
Installation of the piston of the first cylinder in TDC
Setting
Checking tension roller of a gear belt
Removal and installation of the cylinder head
Removing and installing intake manifold of the diesel engine SDI
Compression check in engine cylinders
Removing and installing V-ribbed belt
Engine oil recommendations
Circuit of motor oil
Checking oil pressure and oil pressure sensor
Removing and installing oil pan
Fault diagnosis of diesel engine
The basic malfunctions of system of greasing
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Toothed belt



Toothed belt TDI diesel engines and SDI

1 - a bolt, 120 Nm and tighten on a corner 90 ?�.
When installing, use a new bolt. Dovorachivanie bolt 90 ?� can be performed in several stages;
2 - a bolt, 120 Nm and tighten on a corner 90.
When installing, use a new bolt;
3 - a bolt, 15 Nm;
4 - a nut, 22 Nm;
5 - the bottom casing of a gear belt;
6 - a bolt, 10 Nm;
7 - an average casing of a gear belt;
8 - a bolt, 45 Nm;
9 - a support of the power unit;
10 - the top casing of a gear belt;
11 - a gear belt. Before installation, check the timing belt for wear. Before removing the toothed belt is necessary to note the direction of rotation. It does not bend a gear belt;
12 - the guide roller;
13 - a bolt, 20 Nm, and tighten on a corner 90. When installing, use a new bolt;
14 - a nut, 20 Nm;
15 - a bolt, 20 Nm;
16 - a bolt, 45 Nm;
17 - a pulley of a gear belt of a camshaft;
18 - a tension roller;
19 - the guide roller;
20 - a pulley of a gear belt of high pressure fuel pump;
21 - a bolt, 30 Nm;
22 - a back casing of a gear belt;
23 - the water pump;
24 - the guide roller;
25 - a pulley of a gear belt of a cranked shaft;
26 - mounting sleeve;
27 - high pressure fuel pump (pump);
28 - an arm;
29 - a bolt, 45 Nm

The tension of the timing belt is done on diesel engines automatic mechanism of a tension roller that supports the optimal tension of the belt, resulting in longer service life and smooth running toothed belt.




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Withdrawal

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