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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf IV (1997 release)

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Volkswagen Golf 4
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Golf 4
Instructions
Engine
Gasoline engines
Technical specifications
Removal and installation of the bottom mudguard of a motor compartment
Engine 1,6- / 1,8-I
The engine 1,4-I
Toothed belt
The cylinder head of the engine
Withdrawal
Setting
Engine-I 2,3-VR5
Compression check in engine cylinders
Removing and installing V-ribbed belt
Engine oil recommendations
Circuit of motor oil
Checking oil pressure and oil pressure sensor
Removing and installing oil pan
Starting the engine after major repairs
Troubleshooting Engine
The basic malfunctions of system of greasing
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The cylinder head of the engine



The cylinder head of the engine 1,4-I

1 - the upper part of the toothed belt;
2 - the main gear belt.
Check the condition of the toothed belt. The direction of rotation of the toothed belt must not be changed. Do not bend a gear belt;
3 - support the toothed belt. The direction of rotation of the auxiliary gear belt should not be changed;
4 - a bolt, 10 Nm + tighten on a corner 90 ?�. When installing it is necessary to use new bolts;
5 - a casing high-voltage wires;
6 - the camshaft. When you install must be applied to the surface mating with the cylinder head, a thin layer of sealant AMV 188 VW-003 Install the camshaft produce vertically;
7 - a bolt, 10 Nm;
8 - pin;
9 - rocker. Before installation grease working surfaces of the rocker;
10 - support element. With hydraulic valve clearance adjustment. The installation of the supporting members is made strictly in its place;
11 - a bolt of fastening of the cylinder head. When installing it is necessary to use new bolts. A tightening of bolts make in the same sequence as the engine 1,6- / 1,8-I;
12 - cylinder head;
13 - cylinder head gasket. When installing a new gasket;
14 - connecting the tension roller of a gear belt;
15 - a bolt, 20 Nm;
16 - a back casing of a gear belt;
17 - a bolt, 20 Nm;
18 - eyelet

A warning

Common operations for the removal of the cylinder head are given in section 2.1.3.3.1. This section lists only the operations relating to the engine 1,4-I.


The engine I 1,4-camshafts mounted in a separate housing from the head camshafts.

PERFORMANCE ORDER
1. Remove both toothed belt.
2. Remove the bolt valve direction of exhaust gas (1) and bolt (2) electrical connector bracket.
3. Remove the back casing of a gear belt.
4. Gradually and consistently from the outside in, loosen and then remove the bolts camshaft housing.
5. Remove the camshafts. Remove the rocker with the support element and position them so that they stood up in the assembly into place.
6. Loosen the clamp and remove the thermostat housing coolant hose going to the water pump.




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Withdrawal

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