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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

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Mercedes-Benz W163
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Mercedes-Benz
W163
Introduction
Controls and receptions of safe operation
Current care and maintenance
Engine
Check the compression pressure in the cylinders
Checking the engine by means of the vacuum gauge
Replace accessory drive belt and its tension elements of the mechanism
Petrol models
Diesel models
Removing and installing engine
Removal and installation of covers of timing
Replacing the gas distribution chain
Removal and installation of components of timing
Setting up the base camshaft
Checking the reference position of the balancing shaft (only engines Series 628)
Removal and installation of components of timing
Removal and installation of a head (s) of cylinders
Removal and installation of the motor off the inlet port (612 series engine)
Removing and installing exhaust manifold
Replacement of a forward epiploon of a cranked shaft
Removing and installing rear end cover, replace the crankshaft rear oil seal
Removing and installing vibration damper / belt pulley
Removal and installation of a flywheel / drive disc
Removal and installation of supports of the suspension of the power unit
Service lubrication systems
System of cooling, heating and air conditioner
The power supply system and exhaust
Systems of an electric motor
Manual box of a gear change
The transmission automatically processed
Transmission Line
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
 


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Replacing the gas distribution chain



Replacing the gas distribution chain on the engine series 612

Illustrative material to replace the timing chain Engine 612 series is presented in the figure, which includes all the links in the text.

Withdrawal

PERFORMANCE ORDER

  1. Remove the cylinder head cover.
  2. Remove the vacuum pump.
  3. Remove the cooling fan assembly.
  4. With the help of a special device dismember links in the chain and remove it from the engine.

Setting

PERFORMANCE ORDER

  1. Start a new chain (2) on the regular place and with the help of special tools make joint units.
  2. After completing the necessary arrangements (see. Section Removal and installation of components of timing), set the chain tensioner (14).
  3. Check the base camshaft (see. Section Checking the reference position of the balancing shaft (only engines Series 628)).
  4. Install the vacuum pump.
  5. Install the clutch cooling fan.
  6. Install the cylinder head cover.
  7. Start the engine and check for any signs of leaks.

M628

Check

Replacing the gas distribution chain on the engine series 628

1 - Inlet camshaft
2 - pulley drive belt

3 - Label
4 - Lock


PERFORMANCE ORDER

  1. Illustrative material for checking the status of the timing chain Engine 628 series is presented in the figure, which includes all the links in the text.
  2. Assessment of pulling the chain is made by checking the position of the pulley (2) of the drive belt in a blocked intake camshaft.
  3. Uncover the right cylinder head.
  4. Remove the accessory drive belt.
  5. Provernuv engine in the normal direction (arrow), block the inlet shaft (1) using the tool (4).
  6. If the displacement of the pulley (2) is more than 11 ?� (ATDC), the chain should be replaced.
  7. Finished checking / replacement, replace the accessory drive belt and the cylinder head cover.

Refitting

Replacing the gas distribution chain on the engine series 628

1 - Old gas distribution chain
2 - The new gas distribution chain

010 - Holder

Illustrative material to replace the timing chain Engine 628 series is presented in the figure, which includes all the links in the text.

Withdrawal

PERFORMANCE ORDER

  1. Open the hood and fix it in an upright position.
  2. Remove the cylinder head cover.
  3. Uncover the first bearing of a final camshaft of the right head of cylinders (see. Section Removal and installation of components of timing).
  4. Attach the head to the right holders (010 and 011).
  5. Make dismemberment of links and remove the old circuit (1) from the engine.

Setting

PERFORMANCE ORDER

  1. Start a new chain (2) on the regular place and make the articulation of its links.
  2. Check the base camshaft (see. Section Setting up the base camshaft).
  3. Check the base position of the balancing shaft (see. Section Checking the reference position of the balancing shaft (only engines Series 628)).
  4. Remove the clips (010 and 011).
  5. Replace the cover of the first bearing of a final camshaft of the right head of cylinders.
  6. Install the cylinder head cover.
  7. Close the hood.




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Removal and installation of components of timing

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