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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf IV (1997 release)

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Volkswagen Golf 4
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Golf 4
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Body
Care body
Care of an upholstery and rugs
Repair of insignificant damages of a body
Repair of strong damages of a body
The front body panel
Removing and installing front bumper
Removing and installing rear bumper
Removal and installation of a forward wing
Removal and installation of facing of a niche of a forward wing
Removal and installation of facing of a niche of the rear wing
Hood
Hood lock
Removing and installing radiator grille
Removal and installation of a lateral overlay of a body
Door
Luke
Purification gutter
Mirrors
The center console
Removal and installation of the top furnish in space for feet of the driver
Removal and installation of the glove compartment
Removal and installation of a lateral covering of space for feet
Removal and installation of overlays of thresholds
Removal and installation of the bottom facing of the central rack
Removal and installation of the right lateral covering of a luggage space
Removing and installing luggage compartment floor coverings
Removal and installation of back furnish of a luggage space
Removing and installing front seat
Side airbags
Removing the rear bench seat cushion
Removing and installing rear seat backrest
Washers and wipers
Electrical equipment and wiring
 


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The front body panel



Fasteners front of the body

1 - with the front cross member
construction details;
2 - bolts 2 pcs., 8 Nm;
3 - a cable of opening of the bonnet;
4 - channel in the side panel;
5 - the radiator and the condenser;
6 - screws 4 pcs., 8 Nm;
7 - bumper beam;
8 - 4 pcs bolts. 50 Nm;
9 - a special tool 3411. In the absence of a special tool can be used bolt M 8h160 mm. Under the head of a bolt, you must install the washer diameter of 35 mm

Installing the front transverse panel in service position

PERFORMANCE ORDER
1. Remove the front bumper.
2. Disconnect the cable of the lock of a cowl from opening the bonnet.
3. On the right and left sides of the front panel, unscrew the two screws (8) and screw the bolts in place of tool VW-3411.
4. Remove the bolts securing the top and front of the front panel.
5. Slide the front panel forward on special tool VW-3411.

Removing the front crossmember

PERFORMANCE ORDER
1. Disconnect the cable from Castle hood open the bonnet.
2. Disconnect the electrical connector.
3. Disconnect the electrical connectors from the headlights.
4. Remove the front bumper.
5. If there is disconnect the hose from the headlight washer T-piece.
6. Remove the radiator and the condenser of the front cross member and, using a soft wire, attach them to the drive.

A warning

Do not bend the condenser tubing.


7. Remove the front crossmember.

Setting

PERFORMANCE ORDER
1. Place the front crosspiece.
2. Adjust the position of the front cross member with respect to the wings of the car and fix the front crossmember bolts, having tightened their demanded moment.
3. Install the radiator and the condenser and fix their bolts.
4. Install the front bumper and connect the hose to the headlamp washers.
5. Connect a cable lock the hood open.
6. Connect the electrical connectors.




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Removing and installing front bumper

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