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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
Body
Overview
Control body dimensions
Ways of detail when restoring performance Body
Body repair
Removal and installation of elements of the car body
Removing and installing bonnet
Removal and installation of a forward wing
Adjusting the position and the door lock striker
Remove the trim panel door
Removal and installation of the door assembly
Removal and installation of the lock of the front door
Removal and installation of the lock of a back door
Replacement of the front window
Replacement of windows in the rear doors
Installing windows mechanisms
Replacing gas-filled tailgate lock
Tilt lid
Replacement of the tailgate lock
Replacement lock mechanism tailgate
Adjusting tailgate lock
Replacing the tailgate
Replacing the tailgate
Removal and installation of the lock mechanism tailgate
Replacing the rear light assembly
Replace the fuel filler cap of the fuel tank
Removing and installing bumpers
Replacing the front seat assembly
Replacing the locking mechanism rear seatback
Replacing the interior lining of the roof
Replacing flooring
Removing the rear center console
Removing the front center console
Removing the instrument panel assembly
Substitution dashboard
Installation and adjustment of a cable of management air mixer
Installation of the instrument cluster
Diagrams
 


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Removal and installation of the lock of the front door



Location elements dismantled when removing the door lock
Fig. 11.60. Location elements dismantled when removing the door lock 1 - lock; 2 - the holder; 3 - caps (4 pcs.); 4 - part of the SIPS


When removing the front door lock (Fig. 11.60), proceed as follows:
1) Remove the front door trim panel;
2) Remove the noise insulation doors, as follows:
- Remove the bracket 2, a piston 3 and a retainer 1;
- Carefully remove the speaker audio system and sound insulation (in part);
- Remove the part of the SIPS 4 together with the holder (2 screws);

Location elements dismantled when removing the window glass guide
Fig. 11.61. Location elements dismantled when removing the window glass guide: 1 - the bolt guide


3) remove the guide window glass (Fig. 11.61), as follows:
- Pull the rubber seal of the guide;
- Remove the bolt 1;
- Pull down and remove the guide;

Location elements dismantled when removing the inner front door lock
Fig. 11.62. Location elements dismantled when removing the inner front door lock: 1 - self-tapping screw fastening of the handle unlocking the doors; 2 - latch; 3 - lock mounting screws (3 pcs.); 4 - lock the front door;
5 - locking rod


4) Remove the inner front door lock (Fig. 11.62), as follows:
- Loosen the self-tapping screw 1;
- Disconnect the handle on the door;
- Slide the front and remove the glass (press latch 2 inside);
- Remove the rod from the clamp on the handle side release;
- Extract the harness clip from the bottom of the door;
- Remove the end screws 3 and press the lock 4;
- Remove the locking rod 5 with an internal lock;
- Pull rod from the lock and remove the lock assembly;

Place fasteners doorknob
Fig. 11.63. Place fasteners door handle: 1 - bolts of the door handle, 2 pcs.


5) remove the knob (Fig. 11.63), as follows:
- Remove the two screws 1 and remove the cover;
- Push the latch from the bottom;
- Push rod inside and remove the clamp;
- Remove the door handle upwards;

Removing the lock cylinder
Fig. 11.64. Removing the lock cylinder 1 - the screw of fastening of the mechanism of the door lock; 2 - O-ring; 3 - the lever; 4 - spring


6) Remove the locking mechanism (Fig. 11.64), as follows:
- Insert the key into the lock;
- Remove the screw 1, remove the ring 2 and the lever 3;
- Carefully remove the spring 4, so that it can not escape;
- Remove the lock with a key.
The installation of the lock mechanism is as follows:
- Lubricate the mechanism;
- Put the O-ring;
- Set the key code (if necessary);
- Insert the key into the lock and set the mechanism of the door lock;
- Put the spring with a lid;
- Adjust the position of the latch and tighten the screw.
Further assembly doors are made in the reverse order.




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Removal and installation of the door assembly
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Removal and installation of the lock of a back door

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