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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
Body
Overview
Control body dimensions
Ways of detail when restoring performance Body
Body repair
Removal and installation of elements of the car body
Removing and installing bonnet
Removal and installation of a forward wing
Adjusting the position and the door lock striker
Remove the trim panel door
Removal and installation of the door assembly
Removal and installation of the lock of the front door
Removal and installation of the lock of a back door
Replacement of the front window
Replacement of windows in the rear doors
Installing windows mechanisms
Replacing gas-filled tailgate lock
Tilt lid
Replacement of the tailgate lock
Replacement lock mechanism tailgate
Adjusting tailgate lock
Replacing the tailgate
Replacing the tailgate
Removal and installation of the lock mechanism tailgate
Replacing the rear light assembly
Replace the fuel filler cap of the fuel tank
Removing and installing bumpers
Replacing the front seat assembly
Replacing the locking mechanism rear seatback
Replacing the interior lining of the roof
Replacing flooring
Removing the rear center console
Removing the front center console
Removing the instrument panel assembly
Substitution dashboard
Installation and adjustment of a cable of management air mixer
Installation of the instrument cluster
Diagrams
 


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Removing and installing bonnet



Removal and installation of the hood as follows:
- Under the hood of a backup set;

Place the bonnet fasteners
Fig. 11.50. Place the bonnet fasteners


- Disconnect the windshield washer hose (Fig. 11.50);
- Remove the retainer bar lock.
- Remove the hinge bolts;
- Install in reverse order (torque the bolts to 24 Nm);
- Adjust the bonnet.
Removal and installation of elements of the hood as follows:
- Remove the soundproofing panel, which carefully with a flat screwdriver, remove the retaining plastic tabs;
- Remove and windshield washer hose;
- Remove the seals, 2 pcs. for headlamps and 1 pc. across the hood;
- Remove the grille;
- Put the elements on the new hood;
- Put the grate;
- Put the windshield washer hose;
- Put noise insulation panel;
- Put the gaskets (use double-sided adhesive tape).

NOTES
Be sure to treat the new hood anticorrosive composition.
Adjust the windscreen washer.


Adjusting the hood
Fig. 11.51. Adjusting the hood


Adjust the hood (Fig. 11.51) as follows:
- Longitudinal and transverse adjustment (rear): loosen the screws and adjust the position of the hood (Tightening torque 10 Nm);
- Lateral adjustment (front): Loosen the lock bolts and push them to the side until it stops;
- Vertical (in front), turn the shock absorbers;

Replacing the cable unlocking the hood
Fig. 11.52. Replacing the cable unlocking the hood


Replace the hood release cable (Fig. 11.52) as follows (adjustment possible):
- Remove the three screws on the lock;
- Disconnect the cable from the castle;
- Remove the wheel arch;
- Pull the cable through the wheelhouse;
- Remove the screws that secure the hood release handle located in the cabin;
- Remove the cable from the handle;
- Pull the cable through the wheelhouse;
- Installation is in the reverse order, put a new clutch cable (torque mounting bolts 8 Nm).




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Removal and installation of elements of the car body
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Removal and installation of a forward wing

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