add to favorites contacts sitemap
REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz C-Class (W203, 2000 issue)

general info. full specifications. diagnostics. hints. tips. tricks
Mercedes-Benz W203
Home
 
Mercedes-Benz
W203
Introduction
Instruction Manual
Routine maintenance
Engine
Cooling and heating
The power supply system and release
Electric motor
Manual gearbox
Automatic Transmission
Specifications
Automated Manual gearshift 716.6
Automatic Transmission 722.6
Troubleshooting - General Information
Objectives of the electronic control unit and the control signals
Removing and installing AT torque converter
The electrohydraulic control unit AT (AT is installed)
Disassembly and assembly of electro-hydraulic control unit
Disassembly and assembly of the plate gear
Transmission and torque converter housing
Multi-disc brake B2, B3 and gear lock in the "parking"
Disassembly and assembly of the rear of the hollow shaft to the rear freewheel
Removing and installing multi-disc brake B1 and the oil pump
Dismantling and assemblage of the oil pump
Disassembly and assembly of multi-disc brake B1
Disassembly and assembly of multi-disc brake B2
Disassembly and assembly of the output shaft to the central unit and the rear planetary gears
Removing and installing multi-plate clutch K1, K2 and K3
Dismantling and assembling clutch K1
Disassembly and assembly of the drive shaft with the clutch K2 and the front planetary gears unit
Dismantling and assembling clutch K3
The locking mechanism in the "parking lot"
Removing and installing selector lever gear
Coupling and power shafts
Brakes
Suspension and steering
Body
Onboard electric
 


Hit Counter by Digits


print page printable version

Disassembly and assembly of multi-disc brake B2



Disassembly and assembly of multi-disc brake B2

14a - exterior support piston brake B2 or B3
14b-d - O-ring brake B3
27 - Piston brake B2
28 - Guide ring piston
28a-b - O-rings on the piston guide ring
29, 134b - Disc spring
30 - a spring plate
31, 134a - Retaining rings
32 - The guide piston brake B2 and B3
32a - Seal
134 - Block drives

Disassembly and assembly of multi-disc brake B2

31 - Retaining Ring 074 - Puller

Disassembly and assembly of multi-disc brake B2

27 - Piston
28 - Guide ring piston
137 - Valve

Disassembly and assembly of multi-disc brake B2

A - The oil channel piston B3
B - Oil channel B2 of the piston from the back side
C - Oil channel clutch K3
D - Oil channel piston B2 side shift

Assembling the piston guide and the outer support multi-disc brake B2

2 - The case of transmission
14a - Bearing External brake B2 (B3 piston)
32 - piston guide

Cut the brake B1

14a - Bearing External brake B2
27 - Piston B2
134a - External disc (6.5 mm thick)
134b - External disc (1.8 mm thick)
134c - External disc (1.8 mm thick)
134d - Friction wheels
134e - disc springs
144a - Retaining Ring
L - Clearance

Dismantling

PERFORMANCE ORDER

1. Remove the retaining ring (134a).
Options
The gap in mnogodiskovmtormoze B1, mm
Disc 2
1,90-2,30
Disc 3
2.00-2.40
Disc 4
3.00-3.40

2. Remove the disc brake B2 (134) and disk spring (134b) on the outside of the brake bearing B2.
3. Set the extractor (074) for the disc spring (29) and compresses it as long as the groove for retaining ring is released.
4. Remove the retaining ring (31).
5. Remove the spring plate (30) and a disc spring (29).
6. Remove the guide ring (28) of the piston and piston brake B2 (27) from the piston B3 (14a) supplies compressed air into the hole D (refer to an accompanying illustration).
7. SPRESSO guide ring (28) with a piston B2 (27).
8. Remove the guide (32) from the piston B3 (14a) supplies compressed air into the hole A.


Assembly

PERFORMANCE ORDER

1. Install the guide (32) and the piston B3 (14a) into the correct position. To do this, insert the guide (32) in the transmission housing (2) and tighten. Press in outer bearing brake B2 (14a) to the stop into the guide (32). Groove on slots or cut-out on the outside of the brake B2 support (14a) should be directed downwards (arrow).
2. Insert B2 brake piston (27) in the brake piston B3 (14a). The rounded ends of the sealing ring (14c), (28a) and (28b) should be directed to the outside rounded end of the sealing ring (14d) should be directed to the inside (refer to accompanying illustration 17.1).
3. Insert the guide ring (28) of the piston. The valve (137) in the piston guide ring must be on.
4. Insert the disc spring (29) and spring plate (30).
5. Install the extractor (074) for the disc spring (29) and compresses it as long as the groove for retaining ring is released.
6. Insert the retaining ring (31).
7. Insert the disc spring (134b) and the drive unit (134) on the outer bearing brake B2.
8. Install the brake discs B3 together in the order shown in the illustration (109) and insert them one by one.
9. Set the press (078) on the outer disc (70c).
10. Squeeze the drive unit by means of the press all the way until otmetochnoe ring will not be visible (small arrow).
11. Measure the clearance L at three points between the retaining ring (144a) and the outer disc (134a). The size of the gaps in the multi-disc brake (B2) are given in the table.
Options
The gap in the multi-disc brake B2, mm
Disc 4
1.90-2.30
Disc 5
2.00-2.40

12. Adjust the gap retaining ring (144A), if necessary. The thickness of the retaining ring: 2.9, 3.2, 3.5, 3.8 and 4.1 mm.
13. Install the retaining ring (134a).





« previos page
Disassembly and assembly of multi-disc brake B1
next page »
Disassembly and assembly of the output shaft to the central unit and the rear planetary gears

Copyright © 2010 AutoManuals.biz. Trademarks belong to their respective owners. All rights reserved.