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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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Check and adjustment of level / replacement of oil builds bridges
Check packing grease hinge covers rotary assembly of the front axle
Adjusting the wheel bearings front axle
Check concentricity landing flanges leading main gear
Replacing the seals leading main gear
Removing and installing the leading main gear
Removal, installation and adjustment of the slave cylinder and components of the drive lock brake differential
Disassembly and assembly of the executive cylinder drive differential lock
Removing and installing front wheel hub
Disassembly and assembly of front wheel hub
Removing and installing drive shafts of front axle
Adjusting the rotary bearing units
Disassembly and assembly of the hinge housing front axle
Disassembly and assembly of the drive shaft
Removal and installation of semiaxes
Disassembly and assembly of the half-line
Removing and installing brake differential assemblies with ring gear
Dismantling and assembling brake differential
Verifying the gearing of the main transfer
Removing and installing assemblies front and rear axle
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Disassembly and assembly of the executive cylinder drive differential lock



Front axle

Design executive actuator cylinder transverse differential lock of the front axle

1 - Pressure Sensor switch
2 - Cover
3 - Cylinder
4 - Springs
5 - Piston

6 - Stem
7 - Lever
8 - Szhimnaya spring
9 - Seal
10 - Bellow

PERFORMANCE ORDER

  1. Remove the gauge-switch of pressure (1).
  2. Otboltite cover (2).
  3. Remove the piston (5) with springs (4).
  4. Otboltite rod (6) from the lever (7) and extract with szhimnoy spring (8).
  5. Wipe the removed components, replace defective parts.
  6. Pre-lubricated sliding surface of the light silicone grease such as Molykote 44, put on a rod szhimnuyu spring (8). For lubrication of the threaded portion of the rod, use with Loctite 241.
  7. Fill the rod (6) in assembly with szhimnoy spring (8) in the cylinder (3) and replace it in the lever (7).
  8. Install new O-ring (9) and a new boot (10).
  9. Fill into the cylinder piston (5) with springs (4).
  10. Screw the cap (2).
  11. Install the gauge-switch of pressure (1).

Rear Axle

Design executive actuator cylinder transverse differential lock rear axle

1 - Pressure Sensor switch
2 - cylinder housing
3 - shifter
4 - Spring gauge-switch
5 - Stem
6 - Return spring
7 - Disc
8 - Retaining Ring

9 - Szhimnaya spring
10 - Bellow
11 - sealing element
12 - Pistons
13 - Gasket
14 - Cover
15 - Bolts
16 - Valve pumping

PERFORMANCE ORDER

  1. Remove the gauge-switch of pressure (1).
  2. Remove the bolts (15) and remove the cover (14) - Prepare a removable seal (13).
  3. Remove the piston (12) with szhimnoy spring (9), - Prepare removable sealing member (10) and the boot (11).
  4. Remove the stem (5) of the lever (3) and release the two elements, and a spring gauge-switch (4) of the cylinder housing (2).
  5. Disassemble the stem (5) - to facilitate the procedure screw on the plunger rod (3) and clamp it in a vise with soft jaws.
  6. Wipe the removed components, replace defective parts.
  7. Assemble the rod - locking ring (8) must be securely fixed in the receiving groove.
  8. Installation is in the reverse order - the new sealing elements before installation should be lubricated with silicone grease. For the lubrication of the threaded portion of the stem (5) with Loctite 270 use (about 10 material).





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Removal, installation and adjustment of the slave cylinder and components of the drive lock brake differential
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Removing and installing front wheel hub

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