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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Nissan Sunny (from 1991 to 1997, the year of issue)

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Nissan Sunny
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Caliper front brake



Withdrawal

PERFORMANCE ORDER
1. Lift the front of the car and establish on supports.
2. Remove the wheel.
3. To reduce the loss of fluid tighten the tank stopper paving plastic film or press hoses.
4. Clean the ring hose connection and remove the bolt.
5. Remove the two gaskets.
6. Remove the pads.
7. Remove the upper pin support.
8. Remove the caliper.
9. If necessary, remove the caliper bracket.

Dismantling

PERFORMANCE ORDER
1. Carefully clean the caliper.
2. Remove the fingers behind the head bolts that screw in his fingers.
3. Remove the rubber finger covers.
4. Remove the retaining ring and the cylinder cover.
5. Remove the piston, air is supplied from the pump nozzle into the hole.
6. Wooden stick, remove the seal cylinder.
7. Rinse all parts with clean brake fluid or alcohol.
8. All seals and covers must be replaced.
9. Check the condition of the caliper, carefully inspect the inner surface of the piston and the cylinder, replace worn parts. A support or support arm to separate parts are not supplied.
10. Minor defects on the cylinder are eliminated by polishing fine sandpaper, then the piston with the same defects must be replaced. Polishing piston prohibited.
11. Check the condition of the threads on the fingers of a support, fingers play in a support should be absent.
12. Purge channels support.
13. Before assembly, check the cleanliness of all the details.
14. Dip the seal in the liquid cylinder and set in the groove of the cylinder.
15. Put the edge of the cover into the groove of the cylinder, lubricate the brake fluid piston and cylinder, install the piston in the cylinder and put the cover on the edge of the second piston.
16. Put the new covers on the fingers of a support, before installation to lubricate the caliper brake fluid fingers.

Setting

PERFORMANCE ORDER
1. Install the caliper bracket, tighten the bolts.
2. Install the caliper, coat the threads of the bolt of the upper finger fixing structure and tighten the bolt to the specified torque.
3. Install the pads.
4. Check the freedom of movement of the caliper bracket.
5. Attach the hose, setting two pads and tightening the screw ring fitting.
6. Remove the plastic lining of the tank cap (or remove the clamp from the hose).
7. Bleed the brake wheel (if you do not violate the integrity of the other circuits).
8. Press a few times on the brake pedal.
9. Establish a wheel, lower the car.




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