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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

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Volkswagen Golf 2 / Jetta
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Volkswagen
Golf 2 / Jetta
General Information
Engine
Removing and installing engine
Disassembly and assembly of the engine
Engines in volume of 1,1 and 1,3 l
Removal and installation of the cylinder head
Dismantling the cylinder head
Inspection, testing and repair of cylinder head
Assembling the cylinder head
Adjustment of backlashes between cams of a cam-shaft and levers of valves
The technical condition of the valves hydropushers
Camshaft drive
Flywheel
Crankshaft Seals
Oil crankcase
Oil pump
The connecting rod-piston group
Crankshaft
Checking cylinder
Engines in volume of 1,6 and 1,8 l
Diesel engine
Engine lubrication system
Engine cooling system
Exhaust
The power supply system
Coupling
Transmission
Transmission
Front-wheel Drive
A steering
Suspension
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Crankshaft Seals



Front crankshaft oil seal is installed in the housing of the oil pump (at engines MN and 2G in the cover of the oil pump), rear oil seal is installed in the holder.

The cylinder block and crankcase
1 - Rear crankshaft oil seal;
2 - a bolt of the gland;
3 - the holder of a back epiploon;
4 - pad holder;
5 - crankcase drain plug;
6 - laying cork;
7 - bolt main bearing caps;
8 - a cover of the radical bearing;
9 - the bolt of the crankcase;
10 - oil sump;
11 - a lining of a casing;
12 - the block of cylinders;
13 - plate clutch

Replacement of a forward epiploon

PERFORMANCE ORDER
1. To remove a belt camshaft drive gear and crankshaft (see. Subsection 2.2.1.7)
2. Remove the oil pump (on engines MN and 2G to uncover the oil pump drive) (see. subsection 2.2.1.11).
3. Remove the old seal from the oil pump body (at engines MN and 2G from the cover oil pump drive).
4. Press in the new oil seal, after brushing it with engine oil.
5. Fit the oil pump (oil pump cover).
6. Set the gear of the crankshaft and the camshaft drive belt.

Replacing the rear oil seal

PERFORMANCE ORDER
1. Remove flywheel (see. Subsection 2.2.1.8).
2. Remove the screws 2 (see. Fig. The cylinder block and crankcase) and remove the holder 3 with the gasket 4.
3. Remove from the holder 3 gland 1.
4. Press in the new oil seal in the holder, after brushing it with engine oil.
5. Install the holder 3 with a new gasket 4.
6. Tighten the screws 2 and tighten evenly diagonally.
7. Install the flywheel.

Replacement seals (engine mounted on the vehicle)

PERFORMANCE ORDER
Front oil seal
1. Remove alternator drive belt, the crankshaft pulley cover Timing, Timing belt, crankshaft gear.
2. Special puller drive out the crankshaft front oil seal.
3. Coat a new oil seal with engine oil.
4. Press in the new oil seal device, which is a tube that is pressed against the outside diameter of the gland. At the opposite end of the tube is set thick washer through which a bolt is omitted. The bolt is screwed into the crankshaft and through the washer and the pipe evenly presses the gland into place.
Rear oil seal
5. To remove the gearbox, clutch and flywheel.
6. Remove the old oil seal puller or a screwdriver.
7. Coat a new oil seal with engine oil.
8. Press in the new oil seal using the tool, which is a flat washer of the same diameter as the gland. The washer has a central hole for the crankshaft journal, on which is installed the flywheel, and two holes located on the washer diameter, in which bolts are inserted. The bolts are screwed into the mounting holes in the flange of the crankshaft flywheel. Evenly screwing bolts, pressed the gland into place.




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