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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Clarus (1995 issue)

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Kia Clarus
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Dismantling, check of the fifth / reverse gear and crankcase
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Dismantling of a primary shaft of a transmission
Dismantling of a secondary shaft of a transmission
Checking the details of primary and secondary shaft
General recommendations for assembly
Assemblage of a secondary shaft
Assembling input shaft
Assemblage, check of the fifth / reverse gear and crankcase
Selecting shims
Differential bearing preload
Adjustable bearing preload
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Assembling input shaft



Collect the input shaft in sequence as shown in the figure.

The sequence of assembly of the primary shaft

1 - hub coupling the 3rd and 4th transfers;
2 - biscuit lock synchronizer;
3 - sliding sleeve of the synchronizer of 3rd and 4th transfers;
4 - a spring latch biscuit synchronizer;
5 - input shaft;
6 - Bearing (primary shaft end);
7 - a gear wheel of 3rd transfer;
8 - ring of the synchronizer of 3rd transfer;
9 - the synchronizer of 3rd and 4th transfers in gathering;
10 - a lock ring;
11 - ring of the synchronizer of 4th transfer;
12 - a gear wheel of 4th transfer;
13 - the bearing.

Bearing (by differential)

PERFORMANCE ORDER
Using a press and special adaptation, install a new bearing.

Pinion 3rd gear ring of the synchronizer of 3rd transfer and the synchronizer of 3rd and 4th gear

PERFORMANCE ORDER
Using a press, install the gear 3rd gear, synchronizer ring 3rd gear and synchronizer of 3rd and 4th gear assembly.

Synchronizer ring 4th gear, gear wheel of 4th transfer and the bearing

PERFORMANCE ORDER
1. Using a press and special adaptation OK130 175 A12 and OK130 175 008 Establish a synchronizer ring 4th gear, 4th gear transmission and a new bearing.
2. Measure the clearance between the gear 3rd gear and 2nd gear transmission.

Nominal backlash: 0.05-0.20 mm

Maximum permissible backlash: 0,25 mm

3. Measure the clearance between the gear 4th gear and the bearing.

Nominal backlash: 0,17-0,37 mm

Maximum permissible backlash: 0,42 mm

4. If the measured clearance is not correct, disassemble and reassemble the primary shaft.




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Assemblage of a secondary shaft
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Assemblage, check of the fifth / reverse gear and crankcase

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