REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Clarus (1995 issue)

general info. full specifications. diagnostics. hints. tips. tricks

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Kia
	Clarus
		Maintenance
		Engines FE DOHC and DOHC T8
		Greasing system
		Cooling
		The power supply system and release
		Fuel system
		Ignition system
		Coupling
		Manual transmission
			Technical data
			Checking the oil level
			Change of oil
			Removing gearbox
			Installing gearbox
			The general recommendations about transmission dismantling
			Dismantling, check of the fifth / reverse gear and crankcase
			Dismantling of knots clutch and the gearbox
			Replacing the oil seal of the differential car
			Dismantling of a primary shaft of a transmission
			Dismantling of a secondary shaft of a transmission
			Checking the details of primary and secondary shaft
			General recommendations for assembly
			Assemblage of a secondary shaft
			Assembling input shaft
			Assemblage, check of the fifth / reverse gear and crankcase
			Selecting shims
			Differential bearing preload
			Adjustable bearing preload
			Remarks on transmission assemblage
			Differential
			The gear change mechanism
			Troubleshooting
		ACP G4A-EL
		AKP 50-40 LE
		Axes and power shafts
		Steering
		Wheels and tires
		Suspension
		Body
		The air conditioning system
		Electrical equipment
		Brakes
		Electric schemes

printable version

General recommendations for assembly

A warning

Replace all O-rings and gaskets with new ones.

Make sure that prior to assembly all parts are perfectly clean.

The assembly of parts within 10 minutes after applying the sealant. Before filling the gearbox with gear oil wait for 30 minutes to harden the sealant.

Replace kits bearing rings and bearings.

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Checking the details of primary and secondary shaft

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Assemblage of a secondary shaft