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 printable version
Installing gearbox
The sequence of transmission installation 1 - Transmission;
2 - support number 4 engine;
3 - lower panel;
4 - the mounting bracket of the engine;
5 - drive shaft and the intermediate shaft;
6 - drive shaft;
7 - Earring fastening of the stabilizer;
8 - a tip of steering draft;
9 - draft of a gear change control;
10 - draft of a gear change;
11 - the exhaust pipe;
12 - cross;
13 - the working cylinder of coupling; | 14 - the gauge of the speedometer of the car (driven gear speedometer);
15 - socket of the switch of a lantern of a backing;
16 - neutral position switch connector;
17 - the fuel filter;
18 - an arm of the wiring harness;
19 - starter;
20 - support of the battery;
21 - the storage battery;
22 - The air filter assembly;
23 - resonant air line;
24 - mudguard;
25 - the wheel and tire. |
Setting
| PERFORMANCE ORDER | | 1. Raise the vehicle in a horizontal position and secure it with a reliable support. | | 2. the transmission in the sequence shown in Figure | | 3. Pour the required amount of gear oil of the specified type. | | 4. Warm up the engine and the gearbox, check for oil leaks and transmission operation. |  | 5. On a jack lift a transmission and establish it under the car. Slowly lifting and moving to the engine, establish a transmission into place. |  | 6. Secure the gearbox on the engine.
Torque: 68-99 H ??? M | | 7. Lightly tighten the bolts bearing number 4 engine. |
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Engine Mounting Bracket
A warning  When you install the mounting bracket Insert the threaded studs of the engine supports number 1 and number 2 engine mounting holes.
| PERFORMANCE ORDER |  | 1. Align the mounting holes in the threaded studs supports number 1 and number 2 engine and replace the bolts and nuts as shown. Torque:
A: 38-51 N ??? m
B: 64-89 N ??? m |  | 2. Tighten the nuts bearing number 4 engine. Torque:
A: 67-93 N ??? m
B: 28-40 N ??? m | | 3. Remove tool OK201 170 aa0 (engine mounting). |
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The drive shaft and intermediate shaft
Earring fastening of the stabilizer
| PERFORMANCE ORDER |  | Set Earring fastening of the stabilizer. Torque: 44-60 N ??? m |
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Tie rod end
| PERFORMANCE ORDER |  | 1. Establish pins of spherical hinges of the left and right tips of steering drafts in rotary fists and fix their nuts. Torque: 43-56 N ??? m | | 2. cotter lock nut from loosening. |
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Traction control gear change and draft gear
| PERFORMANCE ORDER |  | 1. Connect to a transmission draft of a gear. Torque: 38-51 N ??? m | | 2. Connect to a transmission shift control cravings. Torque: 16-22 N ??? m |
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Connector reversing light switch
| PERFORMANCE ORDER | | 1. Set the switch connector and the rear light bracket for ground terminals. |  | 2. Connect the reversing light switch. | | 3. Connect the connection with "weight". Torque: 16-22 N ??? m |
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After warming up the engine, do the following
Check the oil level. Conduct road test the vehicle and check the fluid levels.
| PERFORMANCE ORDER | | 1. Lack of unusual noise in every gear. | | 2. The possibility of a smooth shift. | | 3. Lack of spontaneous shutdown transmission. | | 4. The speedometer is working properly. | | 5. Reversing lights are working properly. |
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