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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Preliminary checks on the car
The mechanical part (petrol engines 3,2L)
Removal of the power unit
Removal and installation of the left and right engine support cushions
Removing and installing drive plate
Removing and installing oil seal on the flywheel side
Replacing the oil seal on the side of the crankshaft vibration damper
Replacement of sealing flange on the side of the crankshaft vibration damper
Removing and installing crankshaft
Removing and installing the side cover
Removing and installing cylinder head cover
Removal and installation of the cylinder head
Checking the valve timing
The timing
Removing camshafts
Installing the camshaft
Checking the axial displacement of the camshaft
Marking camshafts
Replacing valve stem seals
Checking the valve guides
Processing valve seat
Valve sizes
Checking the pistons, piston rings and cylinder bore
The mechanical part (petrol engines 4,2L)
The mechanical part (diesel engines 5,0L)
Removing and installing subframe
Pressurization system (diesel engines)
Cooling system (petrol engines)
The cooling system (diesel engines)
Lubrication (petrol engines)
Lubrication system (diesel engines)
Injection System (petrol engines)
Fuel injection system (diesel engines)
Exhaust
FUEL (beninovye engines)
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


Hit Counter by Digits


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Installing the camshaft



NOTE
When installing the camshaft cams for the first cylinder should look up.

The order of execution of works

The adjacent surface of the bearing cap
Fig. 2.75. The adjacent surface of the bearing cap


Before installation grease contact surfaces of bearing caps 7 and 8, a small amount of grease G 052 723 A2 (Fig. 2.75).
Insert the supporting elements in cylinder head and check the corresponding roller levers to the ends of cores of valves and their support.

Installing the roller lever
Fig. 2.76. Installing the roller lever


Ensure that all roller lever 1 correctly attached to the ends of the valve stems and zaklipsovany the respective support element 2 (Fig. 2.76).
Grease a working surface of cam engine oil.
Gently insert the corresponding camshaft bearings camshaft cylinder head. At the same time marked Check camshafts.

NOTE
Observe the installation position of the bearing cap.

Myski bearing caps A intake and exhaust camshafts point out.

Myski bearing caps
Fig. 2.77. Myski bearing caps


Marking the bearing cap is visible from the side of the intake camshaft (Fig. 2.77).

Inlet camshaft
Screw the bearing caps 5 and 9 alternately crosswise and tighten with a torque of 5 Nm + tighten 1/8 turn. (45 ?�).
Install bearing caps 1 and 13 and tighten with a torque of 5 Nm and 1/8 turn (45 ?�).
Install bearing cap 7 and tighten with a torque of 5 Nm and 1/8 turn (45 ?�).
Install bearing caps 3 and 11 and also tighten with a torque of 5 Nm and 1/8 turn (45 ?�).

The exhaust camshaft
Screw the bearing caps 6 and 10, alternating crosswise and tighten with a torque of 5 Nm + tighten 1/8 turn. (45 ?�).
Install bearing caps 2 and 14 and tighten with a torque of 5 Nm and 1/8 turn (45 ?�).
Install bearing cap 8 and tighten with a torque of 5 Nm and 1/8 turn (45 ?�).
Install bearing caps 4 and 12 and also tighten with a torque of 5 Nm and 1/8 turn (45 ?�).

Continuation for both camshafts
Give camshafts in cylinder head to TDC cyl. 1.
Ruler camshaft T10068 A should be included in both grooves.
Before installation, check the strainer cover distribution mechanism for contamination.
Before installing the timing cover lightly grease with engine oil seals adjacent surfaces of camshafts in the timing cover.
Lightly oil the surface of the adjacent lip seals on the camshafts and slowly slide the timing cover to the camshaft oil seals.
Install the timing cover (Fig. 2.77) and tighten the bolts to 8 Nm.

The timing
Clean 3-mm holes in the cylinder head gasket from the remnants of the old sealant.

NOTE
With the cylinder head installed the holes in the cylinder head gasket are only visible half.

Fill 3 mm holes in cylinder head gasket with sealant AMV 174 004 01 and at these points apply sealant little more.

NOTE
Sealant AMV 174 004 01 hardens quickly.

Lubricate the O-ring of the oil channel with engine oil and insert it into the side cover with the omentum.
Lubricate the seat surface on the side of the lid sealant AMV 176 501 and immediately insert it.
First insert all securing bolts and tighten them slightly.
Then tighten the M8 bolts to 23 Nm then M6 bolts with torque 8 Nm.
Install chain tensioner timing and tighten the bolts with a torque of 40 Nm.
Install the cylinder head cover and intake manifold.

Dismantling and assembling timing cover
Check the mesh filter in the cover of the distributive mechanism for contamination.

Timing cover: 1 - Strap pacifier
Fig. 2.78. Timing cover: 1 - Strap pacifier: zaklipsovana on timing cover; 2 - a cover of the distributive mechanism; 3 - 1 valve variable valve timing system; 4 - the valve of 1 system of variable valve timing of exhaust valves; 5 - a bolt




Strainer
Fig. 2.79. Strainer


Rasklipsuyte screen 2 on the back of timing cover 1 and remove any dirt (Fig. 2.79).




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Removing camshafts
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Checking the axial displacement of the camshaft

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