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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Sportage (1999 release)

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Kia Sportage
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Kia
Sportage
Introduction
Controls and operation receptions
Current care and maintenance
Engine
System of cooling, heating, ventilation and air conditioning
The power supply system, motor control / emission control and exhaust
Systems of an electric motor
A five-speed manual gearbox gear
Automatic Transmission
Transmission Line
Brakes
General information and safety measures
Checking and adjusting the brake pedal
Check the parking brake lever
Check of serviceability of functioning of the vacuum brake booster
Check the bypass valve differential pressure control (models without ABS and EBD)
Removing and installing brake pedal
Removal, service and installation of the main brake cylinder
Removal and installation of assemblage of the vacuum amplifier of brakes
Assessment of the degree of wear, replace disc brake pads front wheels
Dismantling the front wheel brake mechanism, assessment of the disk
Removal and installation of flexible brake hoses hydraulic path of brake mechanisms of forward wheels
Service drum rear brakes
Removing and installing handbrake lever, adjustable drive cable
Bleeding the brakes
Read the faults ABS / EBD, clearing processor memory
Removal and installation of hydraulic and electronic control unit ABS / EBD
Removal, check installation of wheel gauges ABS
Replacing the rotors front wheel ABS sensors
Suspension and steering
Body
Onboard electric
The control body dimensions
Wiring
 


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Service drum rear brakes



For cleaning brake components should be used special tools or methyl alcohol - do not use petroleum solvents!

The design of the drum brake of the rear wheel

1 - Nut
2 - Brake Drum
3 - Spring adjustment lever
4 - Adjustment lever
5 - the top coupling spring
6 - Adjusting strap Spreader
7 - guide the spring brake shoe

8 - the bottom coupling spring
9 - Front Shoe
10 - bolt C-shaped washer
11 - Rear-shoe
12 - the parking brake cables
13 - Executive Parking brake lever
14 - Bolt
15 - Assembling the wheel cylinder

Dismantling

PERFORMANCE ORDER

  1. Remove the nuts of the brake drum to flange axis.
  1. Use a screwdriver to rotate the knob through the service port, take the shoes from the walls of the drum, then unscrew the retaining screw and remove the drum.
  1. Using tongs, remove the spring adjustment lever.
  1. Remove the adjusting lever.
  1. Remove the upper return spring.
  1. Provernuv clockwise regulator expander strap, remove the latter.
  1. Expand the anchor finger parallel to the groove and remove the spring guide shoes.
  1. Remove the lower return spring.
  1. Using pliers detach the drive cable from the executive lever of the parking brake.
  1. Disconnect the hydraulic hose from the rear of the brake shield, then turn out a pair of mounting bolts and remove the wheel cylinder.
  1. If necessary, disassemble the wheel cylinder components (two anther two pistons, piston two cups Spreader spring).

Evaluation of the components

PERFORMANCE ORDER

  1. Carefully smooth any parts and carefully review their general condition. Replace defective parts.
  1. Determine the degree of wear of the friction linings of shoes, in case of need make replacement.

The shoes should be replaced in the complete set for both wheels of the rear axle!

  1. Check the working surface of the drums for signs of overheating, cracks, burrs and other mechanical damage. Minor flaws may be eliminated by treatment with fine sandpaper or the friction surface of the brake shoe old. In case of deep lesions give the drums in a groove (within range), or replace them.

Assembly

PERFORMANCE ORDER

  1. In line with the lubricate working elements of the wheel cylinder and assemble the latter.
  1. Installation is the reverse order of disassembly of components - Make sure that the lever of the automatic adjustment properly pressed against the gear knob. Do not forget to lubricate the spring attachment point, be sure of compliance with Specifications Chapter brake system to the efforts of a tightening of threaded fasteners.
  1. Before replacing the drum, measure the outside diameter of the brake assembly planted shield shoes, and then measure the inside diameter of the drum. By subtracting the result from the first measurement result of the second, determine the amount of movement of planting shoes - the result of calculation should not go beyond the permitted range.




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Removal and installation of flexible brake hoses hydraulic path of brake mechanisms of forward wheels
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Removing and installing handbrake lever, adjustable drive cable

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