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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Sportage (1999 release)

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Kia Sportage
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Brakes
General information and safety measures
Checking and adjusting the brake pedal
Check the parking brake lever
Check of serviceability of functioning of the vacuum brake booster
Check the bypass valve differential pressure control (models without ABS and EBD)
Removing and installing brake pedal
Removal, service and installation of the main brake cylinder
Removal and installation of assemblage of the vacuum amplifier of brakes
Assessment of the degree of wear, replace disc brake pads front wheels
Dismantling the front wheel brake mechanism, assessment of the disk
Removal and installation of flexible brake hoses hydraulic path of brake mechanisms of forward wheels
Service drum rear brakes
Removing and installing handbrake lever, adjustable drive cable
Bleeding the brakes
Read the faults ABS / EBD, clearing processor memory
Removal and installation of hydraulic and electronic control unit ABS / EBD
Removal, check installation of wheel gauges ABS
Replacing the rotors front wheel ABS sensors
Suspension and steering
Body
Onboard electric
The control body dimensions
Wiring
 


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Check of serviceability of functioning of the vacuum brake booster



Checks performed without the use of special equipment

Step 1

PERFORMANCE ORDER

  1. When the engine is stopped repeatedly depress the foot brake.
  2. Depress the pedal and hold it down, start the engine, while serviceable vacuum amplifier the pedal should be slightly "fall" immediately after the launch.

Step 2

PERFORMANCE ORDER

  1. In a minute or two will start the engine, then it shut off again.
  2. Several times depress the foot brake with usual effort - if each time you press the pedal travel will be reduced, therefore, the vacuum amplifier is functioning properly.
  3. In case of problems, check the condition of the control valve and connecting a vacuum hose, make the necessary corrections, then recheck.

Step 3

PERFORMANCE ORDER

  1. Start the engine, depress the brake pedal with a conventional force and hold it down, stop the engine.
  2. Continue to hold the pedal down for a further about 30 seconds - if the height of the pedal will not change, therefore, the vacuum amplifier is functioning properly.
  3. In case of problems, check the condition of the control valve and connecting a vacuum hose, make the necessary corrections, then recheck.

Checks carried out by using measuring devices

PERFORMANCE ORDER

  1. Connect the brake booster meters.
1 - Pressure Gauges
2 - Vacuum
3 - Transition Hose
4 - Vacuum hose
5 - Dynamometer

Leak test with no load

PERFORMANCE ORDER

  1. Start the engine and silencers it as long as the depth of the vacuum in the brake booster reaches the point A = 66.7 kPa (500 mm Hg. V.), - The foot brake is not wring.
1 - Pressure Gauges
2 - Vacuum
A = 66.7 kPa (500 mm Hg. Art.)
  1. Stop the engine and observe the gauge readings, - the rate of decline in working depth of the vacuum amplifier is not more than 3.3 kPa for 15 seconds. If any signs of leakage should check the status of the check valve, vacuum hose, to assess the quality of the weld the housing, ensure that no damage of the diaphragm and signs of leakage through the plate, seal and poppet valve. If necessary, replace assemblage of the vacuum amplifier.

Leak test under load

PERFORMANCE ORDER

  1. Start the engine, depress the brake pedal with a force of 20 kgf and hold it, wait for the descent into the depths of the vacuum brake booster to point B = 66.7 kPa (500 mm Hg. Art.).
1 - Pressure Gauges
2 - Vacuum
3 - Dynamometer
4 - 20 kgf
  1. Stop the engine and observe the vacuum reading - fall speed vacuum again, must not exceed 3.3 kPa for 15 seconds. In case of need make corresponding regenerative repair, or replace the amplifier.

Checking the hydraulic pressure

PERFORMANCE ORDER

  1. When the engine is stopped (depth 0 mm Hg vacuum. Art.) Squeezing the brake pedal with a force of 20 kgf should raise the pressure in the hydraulic path to a value of 1177 kPa (12 kgf / cm 2), - the pressure gauge reading.
  2. Start the engine and wait for the lowering depth of dilution to the value of 66.7 kPa (500 mm Hg. V.), Then read the pressure gauge reading - required value of 6867 kPa (70 kgf / cm 2). Defective, replace the vacuum booster.

Checking the status of the control valve

PERFORMANCE ORDER

  1. Disconnect from the assembly of the brake booster vacuum hose.
  1. A check valve is pressed in the direction of the hose and it is installed inside the latter is shown deposited on the surface of the hose arrow.
  2. Blow into the hose, - the air must pass freely in the direction of the engine, sucking him in the direction of the brake booster should not be possible. A faulty valve must be replaced.




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Check the bypass valve differential pressure control (models without ABS and EBD)

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