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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Clarus (1995 issue)

general info. full specifications. diagnostics. hints. tips. tricks
Kia Clarus
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Kia
Clarus
Maintenance
Engines FE DOHC and DOHC T8
Greasing system
Cooling
The power supply system and release
Fuel system
Ignition system
Coupling
Manual transmission
Technical data
Checking the oil level
Change of oil
Removing gearbox
Installing gearbox
The general recommendations about transmission dismantling
Dismantling, check of the fifth / reverse gear and crankcase
Dismantling of knots clutch and the gearbox
Replacing the oil seal of the differential car
Dismantling of a primary shaft of a transmission
Dismantling of a secondary shaft of a transmission
Checking the details of primary and secondary shaft
General recommendations for assembly
Assemblage of a secondary shaft
Assembling input shaft
Assemblage, check of the fifth / reverse gear and crankcase
Selecting shims
Differential bearing preload
Adjustable bearing preload
Remarks on transmission assemblage
Differential
The gear change mechanism
Troubleshooting
ACP G4A-EL
AKP 50-40 LE
Axes and power shafts
Steering
Wheels and tires
Suspension
Body
The air conditioning system
Electrical equipment
Brakes
Electric schemes
 


Hit Counter by Digits


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Troubleshooting



PROBLEM
POSSIBLE REASON
SOLUTION
The shift lever is switched to the difficulty or jerky Jamming ball gear lever Replace
Jamming hinge rod switch Replace
Bending switching rod Replace
Increased backlash gear lever Wear sleeve shift shaft Replace
Loose spring ball gear lever Replace
Wear sleeve ball gear lever Replace
Difficulty shifting gears Bending switching rod

Replace

The absence of grease in the switching mechanism Grease
Insufficient oil Add oil
Deterioration of oil Replace the oil of the required quality
Wear or play the plug or switching rod Replace
Worn synchronizer ring Replace
Wear cone synchronizing gear Replace
Loose contact synchronizer ring and gear cone Replace
Increased longitudinal backlash gear Replace
Wear Bearing Replace
Wear fixing synchronizer springs Replace
Excessive bearing preload input shaft Adjust
Incorrectly adjusted guide plate switch Adjust
Spontaneous off gear Bending switching rod Replace
Wear sleeve shift shaft Replace
Loose spring ball gear lever Replace
Improper installation of traction Replace
Worn shift fork Replace
Wear of the clutch hub Replace
Wear sleeve coupling hub Replace
Wear the gear input shaft Replace
Wear slip surface gears Replace
Wear steel ball locking lever Replace
Loose spring steel ball Replace
Increased stroke gear Replace
Wear Bearing Replace
Loose engine Tighten
Increased noise Insufficient oil Add oil
Deterioration of oil Replace the oil of the required quality
Wear Bearing Replace
Wear gear output shaft Replace
Wear slip surface gears Replace
Increased stroke gear Replace
Damage to gear teeth Replace
Entry of foreign material between the gears Replace
Damage to the differential gear or stroke increased Replace




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ACP G4A-EL

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