Dismantling generator / replacing the carbon brushes

2. Heat the casing 50 ?� - 60 ?� C, hold for this soldering iron over the bearing housing 200 watts for 3 - 4 minutes.

If the bearing housing is not heated, the bearing can not be removed because the rear bearing and the rear mounting very tightly connected to each other.

Do not insert a screwdriver too deep, otherwise the stator can be scratched. The separation of parts to make sure that in the area of the rear bearing pops compressed spring.

7. Unsolder cable from the stator winding of the rectifier, while keeping the terminal pliers to remove heat from the rectifier. Do not hold a soldering iron for more than 5 seconds.

8. Replace carbon brushes when the wear limit is reached (the length of 8 mm or less). For this vypayat contacts.

1. Insert the brush holders and spring and solder contacts. Speakers areas to cut. This solder wire so that the boundary line brush wear was opposite end of the brush holder 2 - 3 mm in front.

Because knobby contacts become stiff brush and become unfit for consumption.

7. Install the impeller with a pulley and spring washer and tighten the nut to 60 Nm.

Be sure to follow the correct position of the thrust of the spring, as because of this reduced protrusion of the spring relative to the slot, which facilitates the assembly. In addition, the spring is not so strongly loaded and thus increased impact resistant.

9. Before installation, bend the wire connecting the rectifier, so they do not touch the rotor. Insert finger brushes in the brush holders, inserted in a hole of the rear bearing wire (diameter 2 mm, length 40 - 50 mm), keeping thereby the brush down.

Remove the wire holding the brush out of the hole behind the generator.