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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 323 (1985 release)

general info. full specifications. diagnostics. hints. tips. tricks
Mazda 323
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Mazda
323
Introduction
Gasoline engines
Engine oil
Engine cooling system
Ignition system
The power supply system, the carburettor, fuel injection system
Diesel engine
Exhaust
Coupling
Manual gearbox
Automatic Transmission
Suspension and steering system
Brakes
Wheels and tires, a body, car coloring, care of the car
Electrical system
Troubleshooting the electrical system
Check the switch on the power transmission
Relay test
Check the wiper motor
Checking the direction indicators
Check stoplights
Check the rear window defogger
Disconnecting and connecting the connectors
Fuse
Replacing fuses
Removing and installing battery
Battery check
The battery discharges itself
Charging the battery
Storage Battery
Generator
Security measures for the alternator
Check the generator voltage
Removing and installing the generator
The components of the generator
Dismantling generator / replacing the carbon brushes
Removing and installing starter
Check / replacement of the traction relay of a starter
Heater, illumination system, devices
Controls and operation receptions
Electrical diagrams
 


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Removing and installing starter



To start an internal combustion engine requires a starter. The starter motor should accelerate to 300 rev / min. This occurs only when the starter is running fine and the battery is sufficiently charged. The starter consists of the actuator housing, poles and collector. The buildings pole and is anchored collector and the collector, and the brush holder. The brush holder are carbon brushes, which are wearing parts. With strong worn carbon brushes starter may not operate normally.

In the front drive housing is located gear drive. When the starter magnetic switch, located on the starter motor, gear shifts to the flywheel. When the pinion reaches the stop, it is securely connected to the flywheel. Now the starter motor can accelerate to the desired speed. When the engine is started, the gear motor accelerates and moves away from the flywheel.

So how to start the engine requires a large power consumption, within the framework of maintenance necessary to monitor the flawless condition of the cable connections. Corroded contacts clean and lubricate with a protective lubricant to the poles.

Depending on the engine MAZDA 323 starters set different power: petrol engines: 0.85 / 0.95 kW; Diesel engines: 1.4 / 2.2 kW.

Depending on the type of starter can be returned item, it means that the cost of the old starter counts when purchasing a new, old starter to be delivered when buying a new one.

Removal of the petrol engine

PERFORMANCE ORDER

  1. Remove the battery. See section Removing and installing the battery.
  2. Raise the vehicle.
  1. Unscrew the mounting -2- intake manifold.
  1. Disconnect the cable terminal 3 -3- (also referred to as terminal 50).
  2. Unscrew the cable terminals in -4- (also referred to as terminal 30).
  3. Loosen the starter motor (3 screws). 6 = fastening of a starter.
  1. Pull the starter down.

Setting

PERFORMANCE ORDER

  1. Insert the bottom of the starter, tighten the three bolts to 50 Nm. Tightening torque for vehicles up to 9/89 MY .: 40 Nm.
  2. Secure the wire to the terminal 30 (B) with a force of 10 Nm.
  3. Connect the plug to the terminal 50 (3), it should snap into place.
  4. Insert support inlet tube and screwed with 50Nm top and bottom. Tighten the bolt on the fixture with a force of a starter 25 Nm.
  5. Lower the vehicle. See Chapter Introduction.
  6. Install the battery. See section Removing and installing the battery.
  7. If available, set the clock and set the security code radio.

Removing diesel engine

PERFORMANCE ORDER

  1. Disconnect earth cable from the battery.

This data is erased from the memory of malfunctions of the engine or a protective code of a radio receiver. Before disconnecting the battery should read instructions in Section Removal and installation of the battery.


  1. Unscrew the resonant channel, disconnect the air hose. Both parts aside.
  1. Disconnect the cable terminal 3 -2- (also referred to as terminal 50).
  1. Unscrew the cable terminals in the -3 (also referred to as terminal 30).
  2. Unscrew starter -4- (2 screws) and remove upwards.

Setting

PERFORMANCE ORDER

  1. Insert the starter on, tighten the 2 bolts to 50 Nm.
  2. Instill conductor to terminal 30 (B) with a force of 10 Nm.
  3. Connect the plug to the terminal 50 (S), it should snap into place.
  4. Lower and secure a resonance channel, put on the air hose.
  5. Connect the earth cable to the battery.
  6. If available, set the clock and set the security code radio.




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Dismantling generator / replacing the carbon brushes
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Check / replacement of the traction relay of a starter

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