1. Check the engine mounts, hoses, coolant, fuel and oil lines on the porosity and cracks and, if necessary, replace them. |
2. Check groove ball bearings of the crankshaft and the clutch thrust bearing on the ease of rotation and bearing clutch free-flowing. |
3. Check whether there is enough thickness and what is the condition of the friction clutch linings. |
4. If separated, attach the transmission to the engine and enter them together in the engine compartment. |
5. When installing the engine must be lowered gently to avoid damaging the drive shaft, grip and body. |
6. Tighten the bolts connecting the engine and gearbox. |
7. Bolts front bearing screw by hand. |
8. Bolts rear engine bracket, tighten with a torque of 45 Nm and nuts - with a torque of 70 Nm * |
9. Tighten the screws of the front bearing motors with a torque of 30 Nm |
10. Remove the jack and disconnect the cable from the engine. |
11. Set the transmission propeller shaft. * |
12. Screw the convector tunnel on average. * |
13. Screw the lateral support to the PPC flue device. * |
14. If the engine is removed without gearbox, install the starter. |
15. Screw the wire of "weight" between the starter and the body. |
16. Connect the electrical wires to the starter. |
17. Screw speed sensor (L3). * |
18. Screw the tachometer inductive sensor, if any. |
19. Automatic transmission: Connect the transaxle shift lever mechanism and insert the wiring switches immobilizer and rear light (S 16/1). Insert the wiring Kickdown solenoid valve on the right side of the gearbox. Check the adjustment of the switching mechanism. * |
20. Screw the hydraulic hose of the clutch switch, remove the air from the clutch switch. * |
21. Manual transmission: Stocks set of forks to handle the switching gearbox and secure clamps. Check the adjustment. |
22. Automatic gearbox: Screw the oil pipes of the air cooler. |
23. Remove the hose clamps. |
24. Level Adjustment: Screw the oil lines / masloshlangi to the discharge oil pump. |
25. Screw the hydraulic hoses to the pumps' torque 30 Nm |
26. Connect all electrical wires, that is, glow plugs, plug thermoswitch, alternator wire three-phase current, oil level gauge and oil pressure switch. |
27. Strengthen the phase wire in the holder on the starter. |
28. Air conditioning: tighten to 25 Nm refrigerant compressor. Install the ribbed V-belt. |
29. Install the heat sink. |
30. Attach the coolant hoses and secure communications. |
31. Check the antifreeze in the coolant and refill. |
32. Screw the exhaust manifold to the outlet flange of the exhaust pipe. |
33. Connect the positive cable (X4) to a connector element located at the bottom left of the car. |
34. Establish the bottom cover of the engine compartment. |
35. Lower the car. |
36. Set the throttle cable and adjust it. |
37. Insert the rod into the engine hood. |
38. Screw the front transverse support beam with spacer. |
39. Insert the fuel according to their marking. |
40. Screw the hose to the vacuum brake booster vacuum pump. |
41. Attach the vacuum hose that leads to the engine. |
42. Check the oil level in a box, if necessary, add it. |
43. Fill the hydraulic oil for the power steering, remove the air from the amplifier. |
44. Clean the air filter, replace it if necessary. |
45. Install the air filter. |
46. Install the air hose. |
47. Connect the "weight" to the battery. |
48. Bring the engine up to operating temperature, check the brake fluid level and check the tightness of all elements of the hose connections. |
49. To close the bonnet, pull the locking lever on the left hinge, and slowly lower the hood until the lever locks into place. |