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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf IV (1997 release)

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Volkswagen Golf 4
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Body
Care body
Care of an upholstery and rugs
Repair of insignificant damages of a body
Repair of strong damages of a body
The front body panel
Removing and installing front bumper
Removing and installing rear bumper
Removal and installation of a forward wing
Removal and installation of facing of a niche of a forward wing
Removal and installation of facing of a niche of the rear wing
Hood
Hood lock
Removing and installing radiator grille
Removal and installation of a lateral overlay of a body
Door
Removal and installation of the rack rear door
Adjusting trunk lid / tailgate.
Removal and installation of the lock of a back door
Removal and installation of doors
Removing and installing interior door trim
Removing and installing interior door lock knob
Removal and installation of glass doors
Removal and installation of the door bracket
Removal and installation of the external handle of the door opening
Removal and installation of the lock cylinder housing
Removing and installing door lock
Central locking system
Removing and installing rear door upper trim
Removing and installing bottom trim back door
Luke
Purification gutter
Mirrors
The center console
Removal and installation of the top furnish in space for feet of the driver
Removal and installation of the glove compartment
Removal and installation of a lateral covering of space for feet
Removal and installation of overlays of thresholds
Removal and installation of the bottom facing of the central rack
Removal and installation of the right lateral covering of a luggage space
Removing and installing luggage compartment floor coverings
Removal and installation of back furnish of a luggage space
Removing and installing front seat
Side airbags
Removing the rear bench seat cushion
Removing and installing rear seat backrest
Washers and wipers
Electrical equipment and wiring
 


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Removal and installation of doors



Fasteners front door

1 - door;
2 - external handle of opening of a door with a support;
3 - the case of the lock cylinder;
4 - the plug;
5 - a bolt, 18 Nm;
6 - button door lock;
7 - Rod lock button;
8 - a protective cover;
9 - a bolt, 20 Nm;
10 - shock plate castle;
11 - lock the door;
12 - Rod;
13 - inner handle opening the door;
14 - the screw with internal shaped deepening,
20 Nm + tighten on a corner 90 ?�. When installing, use a new bolt;
15 - a bolt with internal shaped deepening,
20 Nm + tighten on a corner 90 ?�. When removing the doors only need to unscrew the bolt. When installing, use a new bolt;
16 - door hinge with a locking lever of the door;
17 - a bolt with internal shaped deepening,
20 Nm + tighten on a corner 90 ?�. A bolt is screwed to the inner side of the vehicle. To access the bolt is necessary to remove an internal upholstery of the front door pillar. Installation
you must use a new bolt;
18 - a bolt with internal shaped deepening,
20 Nm + tighten on a corner 90 ?�. When installing, use a new bolt;
19 - a bolt with internal shaped deepening, 20 Nanometers + to tighten on a corner 90 ?�. When installing, use a new bolt;
20 - a protective cap;
21 - a bolt, 13 Nm;
22 - door hinge;
23 - a bolt with internal shaped deepening, 20 Nanometers + to tighten on a corner 90 ?�. A bolt is screwed to the inner side of the vehicle. To access the bolt is necessary to remove the dashboard. When installing, use a new bolt;
24 - a bolt with internal shaped deepening, 20 Nanometers + to tighten on a corner 90 ?�. When installing, use a new bolt;
A - a special tool HAZET-2597. It is used to loosen the door hinge bolts;
B - T45 adapter tool HAZET-2597-01;
C - locking screw;
D - internal mnogozubyh socket wrench 4 mm VW-T10011. It is used to loosen the set screw lock cylinder housing

Withdrawal

PERFORMANCE ORDER
1. Remove lateral furnish in deepening for feet of the driver.
2. Disconnect all electrical connectors available.
3. Remove the cap from the front of the rack and the front end of the front door and through the open hole, remove the electrical connections to the outside.
4. Remove protective cap (20) and unscrew the screw (21) securing the upper hinge of the door.
5. Ask the assistant to support the door.
6. Remove the bolt (15) securing the bottom hinge of the door.
7. Move the door up and remove it from the vehicle.

Setting

PERFORMANCE ORDER
1. Install the top door on the hinges.
2. Screw the screw (15) securing the bottom hinge of the door and tighten it to 20 Nm, then turn at an angle of 90 ?�.
3. Screw in the bolt (21) into the upper hinge and tighten it to 13 Nm. Replace the screw cap.
4. Thread the electrical connectors in the front door of the rack holes and connect them in deepening for feet of the driver.
5. Install the side trim in deepening for feet of the driver.




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Removing and installing interior door trim

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