add to favorites contacts sitemap
REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Clarus (1995 issue)

general info. full specifications. diagnostics. hints. tips. tricks
Kia Clarus
Home
 
Kia
Clarus
Maintenance
Engines FE DOHC and DOHC T8
Greasing system
Cooling
The power supply system and release
Fuel system
Ignition system
Coupling
Manual transmission
ACP G4A-EL
Technical data
Search and definition of malfunctions
The table of fast diagnostics
Self-diagnostic system
Fault codes
Diagnostic connector
Cleanup operation
Testing of teamwork of an automatic transmission and the engine for the motionless car
Testing time lag
Testing of pressure transmission fluid
Testing for the pressure reduced by the valve
Check of level and a liquid condition in an automatic transmission
Leaks of a liquid from an automatic transmission
The accelerator cable
Mode Switch
Brake light switch
The temperature sensor Transmission Fluid ATF
Check the resistance of the pulse generator
Solenoid valves
Removal of an automatic transmission
The general recommendations about transmission dismantling
Dismantling of an automatic transmission
Check and adjustment of preliminary loading of bearings
Assembling automatic transmission
Installation of an automatic transmission
Oil radiator
Disk Drive
Check of work and adjustment of position of the selector lever
Lever
Repair of the selector lever
AKP 50-40 LE
Axes and power shafts
Steering
Wheels and tires
Suspension
Body
The air conditioning system
Electrical equipment
Brakes
Electric schemes
 


Hit Counter by Digits


print page printable version

Dismantling of an automatic transmission



Disassembly of an automatic transmission (step 1)

1 - torque converter;
2 - oil pump shaft;
3 - the gauge of level ATF and the tube filled with oil;
4 - pulse generator;
5 - the gauge and slowing connector;
6 - terminal block (pulse generator, the oil temperature sensor and solenoid valves);
7 - tubes for oil;
8 - oil pan and gasket;
9 - oil receiver;
10 - a casing housing the control valves;
11 - the throttle cable;
Solenoid connector 12 (on the side of the valve body);
13 - the case of control valves;
14 - the oil pump and gasket.

Disassembly of an automatic transmission (step 2)

1 - the piston rod;
2 - snap ring;
3 - unit couplings;
4 - 2-4 brake band;
5 - a small sun gear and the clutch is a one-roll 1;
6 - Anchor and strut axle;
7 - servo tape;
8 - one-roll coupling sleeve 2 and the planetary gear unit;
9 - snap ring;
10 - internal gear;
11 - Coupling 3-4; 12 - a shaft of the turbine.

Disassembly of an automatic transmission (step 3)

1 - gearbox housing;
2 - output sleeve;
3 - brake for low-speed and reverse;
4 - tube, seal, spring and locking ball;
5 - an arm;
6 - plate shaft and the manual valve;
7 - support the drive mechanism;
8 - parking lever;
9 - parking pawl.

Disassembly of an automatic transmission (step 4)

1 - differential;
2 - Battery 2-3;
3 - cylindrical pin;
4 - baffle;
5 - the bearing housing;
6 - idler gear;
7 - output gearing;
8 - protective sleeve bearings;
9 - bearing rings;
10 - shim;
11 - oil seal;
12 - the cover of the inverter.

A warning

Do not spill transmission fluid ATF when removing torque converter.


PERFORMANCE ORDER
1. Remove the torque converter, removing it from the case.
2. Push the oil pump shaft by hand.
3. Remove the level meter transmission fluid ATF and oil filler tube.
4. Remove the O-ring with a tube filled with oil.
5. Remove the breather hose.
6. Assemble special tools.
7. Fix on the oil pump properly earrings, as shown in the figure.

A warning

Do not tilt transmission in one direction in the process of dismantling, as it can suddenly tip over and cause injury.


8. Lift the gearbox and secure it with a special instrument.
9. Remove the pulse generator and probe delay.

A warning

Do not lose the spring and steel ball.


10. Remove the bolt connector.
11. Remove the gasket, oil tube, a spring and a steel ball.

A warning

Before turning over the gearbox, remove the oil pan. This ensures that all debris and particles remain in the pan.


12. Remove the bolts and remove oil pan and gasket:

a. Explore all debris and particles are found in the sump, and a magnet to determine the condition of components of a transmission. The presence of wear particles testifies to deterioration of the clutch plate drive or brake bands. Steel particles on the magnet indicate deterioration of the bearings, gears or the drive plate. The presence of aluminum particles indicate deterioration of plugs or transmission housing;
b. In the presence of large amounts of foreign substances and particles replace the torque converter and carefully check each part of the transmission.
13. Remove the oil receiver and the O-ring.
14. Remove the cover and gasket body control valves.
15. Disconnect the solenoids and temperature sensor connector ATF.
16. Remove the connectors.

A warning

Loosen the bolts evenly and gradually.


17. Remove the control valve in the form of a solid block.
18. Remove the oil pump and gasket.
19. Remove the clutch assembly:

- Remove the snap ring of the turbine shaft;
- Pull the drum back and forward and remove the block couplings.
20. Remove small sun gear and one-way clutch 1.

A warning

Use a length of wire for attaching a brake tape so that it is not damaged when pulling.


21. Remove the brake band 2-4.
22. Pull the axle supporting the anchor strut and remove strut.
23. Remove the piston rod with servo tape
24. Remove the actuator as follows:

- Remove the special tool snap ring;
- Remove the actuator and spring.
25. Remove the one-way clutch assembly 2 and the sleeve planetary carrier as follows:

- Remove the snap ring;
- Remove the one-way clutch 2 with the sleeve assembly planetary carrier;
- Remove the friction plate.
26. Remove the internal gear in the following way:

- Remove the snap ring;
- Remove the inner gear of the output sleeve.
27. Remove the 3-4 clutch assembly as follows:

- Remove the O-ring from the shaft of the turbine from the transmitter housing;
- Remove the turbine shaft to remove the assembly sleeve 3-4;
- Remove the clutch 3-4.
28. Remove the bolts, and then the casing of a transmission by means of light tapping with a plastic hammer.
29. Remove output sleeve with an output gear.
30. Remove the manual valve shaft and manual valve plate as follows:

A warning

Do not lose the spring and a locking ball.


- Remove plug gasket, spring and locking ball;
- Remove the bracket;
- Remove the bolts and push the manual valve shaft;
- Remove the nut, washer, spacer plate and manual valve.
31. Remove the support actuator.
32. Remove the snap ring and the auxiliary parking lever.
33. Remove the parking lock as follows:

- Remove the snap ring;
- Pull the parking shaft and remove the spring and parking lock.
34. Remove the differential.
35. Remove the battery 2-3.
36. Remove the spring check valve and check valve.
37. Remove the bearing housing as follows:

- Remove the screw shown in the figure to access the cylindrical pin;
- Beat out a cylindrical pin punch;
- Remove the bearing housing through the light tapping with a plastic hammer.
38. Remove the idler and the output gear knocking them from the torque converter.
39. Remove the bearing housing as follows:

- Remove the casing bolts block bearings;
- Remove the cover from the converter tool (bracket for transmission);
- Squeeze unit casing bearing housing of the torque converter using a suitable pipe (diameter 80 mm).

A warning

Install bearing rings in the subsequent assembly to adjust the preload.






« previos page
The general recommendations about transmission dismantling
next page »
Check and adjustment of preliminary loading of bearings

Copyright © 2010 AutoManuals.biz. Trademarks belong to their respective owners. All rights reserved.